Description
This 529 page, Ford A-62 A-64 A-66 Wheel Loader Service Manual is a reproduction of the original out of print factory service manual. This Ford Wheel Loader service manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Ford A62 Wheel Loader, A64 Wheel Loader, and the A66 Wheel Loaders.
This manual provides information for the proper servicing of the Ford A62, A64, A66 Wheel Loaders. The manual is grouped into parts, each containing chapter divisions. The chapters contain such information as general operating principles, detailed inspection and repair procedures, and full specifics regarding trouble shooting, specifications, and special tools. Whenever possible, the special tools are illustrated performing their specific operations. Any reference made in the manual to right, left, front, rear, top, or bottom, is as viewed facing the direction of forward travel from the driver’s seat.
Part 1 – Engine System
Chapter 1 – Engine
Description and Operation
Cylinder Head Assembly – Overhaul
Timing Gears, Camshaft and Oil Pump –
Overhaul
Balancer, Connecting Rod and Piston,
Bearings, Flywheel and Crankshaft –
Overhaul
Block Assembly – Overhaul
Chapter 2 – Cooling System
Description and Operation
Overhaul
Chapter 3 – Turbocharger
Description and Operation
Overhaul
Chapter 4 – Trouble Shooting . Specification
And Special Tools
Troubleshooting
Specifications
Special Tools
Part 2 – Fuel System
Chapter 1 – Fuel Tank, Lift Pump, Filter and Fuel Lines
Fueltank, Lift Pump, Filter and Fuel
Lines – Description and Operation
Fuel Tank, Lift Pump, Filter and Fuel Lines-Overhaul
Chapter 2 – Air Cleaner
Air Cleaner – Description And
Operation
Air Cleaner – Overhaul
Chapter 3 – Injectors
Injectors – Description and Operation
Injectors – Overhaul
Chapter 4 – Fuel Injection Pump
Fuel Injection Pump – Description
And Operation
Fuel Injection Pump – Overhaul
Chapter 5 – Troubleshooting. Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Specific Gravity
Periodic Maintenance
Removal and Installation
Charging the Battery
Battery Tests
Introduction
Description and Operation
In-Vehicle Tests and Service Procedures
Alternator Overhaul and Bench Check
Description
Starting Motor
Safety Starter Switch
Cab Electrical System, Heating and Air Conditioning Controls
Trouble Shooting
Specifications
Description and Operation
Preventive Maintenance
General Overhaul Information
Transmission Disassembly
Inspection and Repair
Transmission Assembly
Specifications
Engine Removal
Engine Installation
Engine-Transmission Removal
Engine-Transmission Installation
Special Tools
Brakes
Drive Shafts
Wheels and Tires
Rear Axle
Power Brake Pump
Power Brake Control Valve
Brake Hoses and Tubes
Front Drive Shaft
Middle Drive Shaft
Rear Drive Shaft
Wheels Andtires
Planet Gear Set Assembly Overhaul
Disc Brake and Actuating Cylinder
Assemblies Overhaul
Standard Differential Overhaul
“no Spin” Differential Overhaul
Drive Pinion Assembly Overhaul
Planet Gear Set Assembly Overhaul
Disc Brake Assembly Overhaul
Standard Differential Assembly Overhaul
“no Spin” Differential Assembly Overhaul
Drive Pinion Assembly Overhaul
Brake Control Valve Overhaul
Brake Lines and Tubes Overhaul
Rear Axle Trunnion Overhaul
Wheels Andtires
Trouble Shooting
Adjustments
Specifications
Special Tools
Steering Motor and Column Assembly
Cylinders
Cylinder Relief Valve Assembly
Oil Flow
Steering Motor and Column Assembly
Removal and Installation
Steering Motor Overhaul
Steering Cylinder Overhaul
Cylinder Relief Valve Assembly—removal and Installation
Cylinder Relief Valve Assembly
Overhaul
Troubleshooting
Specifications
Special Tools
Reservoir
Hydraulic Pump
Loader Control Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Hydraulic Hoses and Tubes
Reservoir
Hydraulic Pump
Loader Coktrol Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Hydraulic Hoses and Tubes
Reservoir
Hydraulic Pump
Loader Control Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Hydraulic Hoses and Tubes
General
Reservoir
Hydraulic Pump
Loader Control Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Mechanical Adjustments
Pressure and Flow Checks
General
Loader Trouble Shooting
Specifications
Torque Values
Special Tools
General
Rear Frame
Front Frame
Loader Linkage and Bucket
General
Separating the Loader Frames
Lower and Upper Articulation Bearing Removal
Loader Linkage and Bucket Removal
General
Loader Linkage Bushing Replacement
Frame Repair and Bucket Cutting Edge
Replacement
Lower and Upper Articulation Bearing Installation
Assembly of The Loader Frames
Installation of The Loader Linkage And Bucket
Operator’s Platform
Introduction
Operator’s Platform Removal and Installation
Introduction
Operator’s Platform Removal and Installation
Hood, Side Panels and Noise Insulating Panel Removal and Installation
Radiator Shell Removal and Installation
Introduction
Clutch Assembly Removal and Installation
Compressor Stem Service Valve Removal And Installation
Compressor Removal, Overhaul and Installation
Condenser Core and Dehydrator- Receiver Assembly Removal and Installation
Introduction
Operation of The Heating System And Heating System Components
Service and Maintenance Procedures
Servicing the Heating System
Air Conditioning Specifications
Air Conditioning Special Tools
