Harley-Davidson XL883 XL1200 Sportster Printed Cyclepedia Motorcycle Manual 1991-2003

Description

Do you need to work on a 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 motorcycle? The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 printed service manual features 560 printed pages of detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician.

Buy the printed book and get 1 year of access to the Cyclepedia online manual, free!

The 1991-2003 Harley-Davidson XL883 XL1200 Sportster manual will help you repair the following motorcycles:

2003 Harley-Davidson XLH883 Sportster
2003 Harley-Davidson XLH883 Hugger Sportster
2003 Harley-Davidson XLH1200 Sportster
2003 Harley-Davidson XLH1200 Sport
2003 Harley-Davidson XLH1200 Custom
2003 Harley-Davidson XL883R Sportster
2003 Harley-Davidson XL883C Custom Sportster
2003 Harley-Davidson XL1200C Custom Sportster

2002 Harley-Davidson XLH883 Sportster Hugger
2002 Harley-Davidson XLH883 Sportster
2002 Harley-Davidson XLH1200 Sport
2002 Harley-Davidson XLH1200 Custom
2002 Harley-Davidson XLH Sportster 1200
2002 Harley-Davidson XL883R Sportster
2002 Harley-Davidson XL883C Sportster Custom
2002 Harley-Davidson XL1200C Sportster Custom

2001 Harley-Davidson XLH883 Sportster Hugger
2001 Harley-Davidson XLH883 Sportster
2001 Harley-Davidson XLH1200 Sportster
2001 Harley-Davidson XLH1200 Sport
2001 Harley-Davidson XLH1200 Custom
2001 Harley-Davidson XL883C Sportster Custom
2001 Harley-Davidson XL1200C Sportster Custom

2000 Harley-Davidson XLH883 Sportster Hugger
2000 Harley-Davidson XLH883 Sportster
2000 Harley-Davidson XLH1200 Sportster
2000 Harley-Davidson XLH1200 Sport
2000 Harley-Davidson XLH1200 Custom
2000 Harley-Davidson XL883C Sportster Custom
2000 Harley-Davidson XL1200C Sportster Custom

1999 Harley-Davidson XLH883C Sportster Custom
1999 Harley-Davidson XLH883 Sportster
1999 Harley-Davidson XLH1200 Sportster
1999 Harley-Davidson XLH1200 Sport
1999 Harley-Davidson XLH1200 Custom
1999 Harley-Davidson XLH 883 Sportster Hugger
1999 Harley-Davidson XL1200C Sportster Custom

1998 Harley-Davidson XLH883 Sportster
1998 Harley-Davidson XLH1200 Sportster
1998 Harley-Davidson XLH1200 Sport
1998 Harley-Davidson XLH1200 Custom
1998 Harley-Davidson XLH 883 Sportster Hugger
1998 Harley-Davidson XL1200C Sportster Custom

1997 Harley-Davidson XLH883 Sportster
1997 Harley-Davidson XLH1200 Sportster
1997 Harley-Davidson XLH 883 Sportster Hugger
1997 Harley-Davidson XL1200C Sportster Custom

1996 Harley-Davidson XLH883 Sportster
1996 Harley-Davidson XLH1200 Sportster
1996 Harley-Davidson XLH 883 Sportster Hugger
1996 Harley-Davidson XL1200C Custom

1995 Harley-Davidson XLH883 Sportster
1995 Harley-Davidson XLH1200 Sportster
1995 Harley-Davidson XLH 883 Sportster Hugger
1995 Harley-Davidson XLH 883 Sportster Deluxe

1994 Harley-Davidson XLH883 Sportster
1994 Harley-Davidson XLH1200 Sportster
1994 Harley-Davidson XLH 883 Sportster Hugger
1994 Harley-Davidson XLH 883 Sportster Deluxe

1993 Harley-Davidson XLH883 Sportster
1993 Harley-Davidson XLH1200 Sportster Anniv Ed
1993 Harley-Davidson XLH 883 Sportster Hugger
1993 Harley-Davidson XLH 883 Sportster Deluxe

1992 Harley-Davidson XLH883 Sportster
1992 Harley-Davidson XLH1200 Sportster
1992 Harley-Davidson XLH 883 Sportster Hugger
1992 Harley-Davidson XLH 883 Sportster Deluxe

1991 Harley-Davidson XLH883 Sportster
1991 Harley-Davidson XLH1200 Sportster
1991 Harley-Davidson XLH 883 Sportster Hugger
1991 Harley-Davidson XLH 883 Sportster Deluxe

Note: The XL1200S Sport Sportster models are not covered.

Table of Contents
Periodic Maintenance – Primary Drive Chain Inspection, Periodic Maintenance Chart, Drive Belt Inspection, Clutch Cable Adjustment, Throttle Free Play, Choke, Engine Idle Speed, Brake Inspection, Ignition Timing, Engine Oil, Brake Fluid, Rear Shock Adjustment, Transmission Oil, Spark Plug, Headlight Alignment, Air Filter Servicing, Steering Head Grease, Tires, Fork Oil Change, Compression Test.

Quick Reference – Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications.

Fuel System – Petcock, Evaporative Emissions Control, Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Specifications.

External Components – Handlebar Removal, Handlebar Installation, Jiffy Stand, Belt Guards, Seat, Fuel Tank, Footpegs, Front Fender, Rear Fender, Exhaust System.

Engine – Cam Gear Installation, Cam Gear Removal, Primary Cover, Primary Drive and Clutch, Connecting Rod Bushing, Cylinder Head, Top End Disassembly, Top End Assembly, Cylinder and Piston, Clutch Removal, Clutch Installation, Oil Tank, Oil Filter Mount, Gearshift, Bushing Reaming, Oil Pump, Engine Removal, Engine Installation, Flywheel Assembly, Lapping Engine Main Bearing Races, Transmission, Transmission Disassembly, Transmission Assembly, Main Drive Gear, Transmission Case Bearings, Crankcase Splitting, Crankcase Bushings, Crankcase Assembly, Valve Tappets, Valve Work, Engine Specifications.

Final Drive – Drive Chain, Engine Sprocket, Rear Wheel Sprocket.

Front Brake – Front Disc Brake, Front Brake Caliper, Front Brake Master Cylinder, Specifications.

Rear Brake – Rear Brake Caliper, Brake Disc, Master Cylinder, Brake Rod and Pedal, Specifications.

Wheels – Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement, Specification.

Steering – Removal, Installation.

Front Suspension – Front Fork Assembly, Front Fork Disassembly, Fork Removal and Installation, Fork Inspection.

Rear Suspension – Shock Absorber, Swing Arm.

Electrical System – Battery, Tail Light, Directional Canceller, Specifications, Charging System, Ignition System, Sensors, Stator and Rotor, Headlight, Electrical Harness Connectors, Fuses and Starter Relay, Instrument Cluster, Turn Signals, Switches, Horn, Wiring Diagram, Starter Motor.