Harley-Davidson XL883 XL1200 Sportster 2004-2006 Cyclepedia Printed Motorcycle Manual

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The Cyclepedia Press LLC, Harley-Davidson XL883 XL1200 Sportster printed service manual features detailed, black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained technician.

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The Cyclepedia Harley Davidson XL883 XL1200 Sportster manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Harley Davidson XL883 XL1200 motorcycles:

2004 Harley-Davidson XL883C Sportster Custom
2004 Harley-Davidson XL883 Sportster
2004 Harley-Davidson XL1200R Sportster Roadster
2004 Harley-Davidson XL1200C Sportster Custom
2005 Harley-Davidson XL883L Sportster Low Rider
2005 Harley-Davidson XL883C Sportster Custom
2005 Harley-Davidson XL883 Sportster
2005 Harley-Davidson XL1200R Sportster Roadster
2005 Harley-Davidson XL1200C Sportster Custom
2006 Harley-Davidson XL883R Sportster
2006 Harley-Davidson XL883C Sportster Custom
2006 Harley-Davidson XL883 Sportster/Low
2006 Harley-Davidson XL1200R Sportster Roadster
2006 Harley-Davidson XL1200L Sportster Low
2006 Harley-Davidson XL1200C Sportster Custom

Table of Contents

Periodic Maintenance- Primary Drive Chain Inspection, Periodic Maintenance Chart, Drive Belt Inspection, Clutch Cable Adjustment, Throttle Free Play, Choke, Engine Idle Speed, Brake Inspection, Engine Oil, Brake Fluid, Rear Shock Adjustment, Transmission Oil, Spark Plug, Headlight Alignment, Air Filter Servicing, Tires, Fork Oil Change, Compression Test

Quick Reference- Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications

Fuel System- Petcock, Evaporative Emissions Control, Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Specifications

External Components- Handlebar Removal, Handlebar Installation, Jiffy Stand, Side Covers, Belt Guards, Seat, Fuel Tank, Footpegs, Front Fender, Rear Fender, Exhaust System

Engine- Cam Gear Installation, Cam Gear Removal, Primary Cover, Primary Drive and Clutch, Connecting Rod Bushing, Cylinder Head, Top End Disassembly, Top End Assembly, Cylinder and Piston, Clutch Removal, Clutch Installation, Oil Tank, Oil Filter Mount, Gearshift, Bushing Reaming, Oil Pump, Primary Drive Gear, Engine Removal, Engine Installation, Flywheel Assembly, Starter Motor, Transmission Removal, Crankcase Splitting, Crankcase Bushings, Crankcase Assembly, Valve Tappets, Valve Work, Engine Specifications

Final Drive- Drive Chain, Engine Sprocket, Rear Wheel Sprocket

Front Brake- Front Disc Brake, Front Brake Caliper, Front Brake Master Cylinder, Specifications

Rear Brake- Rear Brake Caliper, Brake Disc, Master Cylinder, Brake Rod and Pedal, Specifications

Wheels- Wheel and Axle Inspection, Front Wheel, Rear Wheel, Bearing Replacement, Specification

Steering- Removal, Installation

Front Suspension- Front Fork Assembly, Front Fork Disassembly, Fork Removal and Installation, Fork Inspection

Rear Suspension- Shock Absorber, Swing Arm

Electrical Systems- Tail Light, Specifications, Charging System, Ignition System, Stator and Rotor, Headlight, Electrical Harness Connectors, Fuses and Starter Relay, Electrical Bracket, Instrument Cluster, Turn Signals, Switches, Horn, Wiring Diagram

Additional information

Weight 4.3 lbs
Dimensions 13 × 12 × 2 in