Suzuki RM80 RM85 1991 – 2004 Motorcycle Service Manual Cyclepedia

Original price was: $36.95.Current price is: $29.95.

SKU: CPP-265 Category: Tag:


Do you need to repair your Suzuki RM 80 / 85 motocross bike? The Cyclepedia Press LLC, printed and bound Suzuki RM 80 / 85 Motorcycle Service Manual includes everything you need to fully service and rebuild your Suzuki RM80 RM85 Motorcycle. Includes hundreds of detailed step by step instructions, black and white photos and specifications.

Purchase this printed manual and get 1 year of FREE access to the online version (full color) plus technical support.

Covers the following Suzuki RM80, RM85, and RM85L motocross bikes:
2004 Suzuki RM85 / RM85L
2003 Suzuki RM85 / RM85L
2002 Suzuki RM85 / RM85L
2001 Suzuki RM80
2000 Suzuki RM80
1999 Suzuki RM80
1998 Suzuki RM80
1997 Suzuki RM80
1996 Suzuki RM80
1995 Suzuki RM80
1994 Suzuki RM80
1993 Suzuki RM80
1992 Suzuki RM80
1991 Suzuki RM80

Table of Contents

Quick Reference
Torque Specs
VIN and Engine Number

Periodic Maintenance
Periodic Maintenance Charts
Air Filter Servicing
Brake Bleeding
Brake Fluid
Brake Inspection
Clutch Cable Inspection and Adjustment
Compression Check
Cylinder Head, Cylinder, Piston, Exhaust Valve Cleaning
Drive Chain and Guides
Engine Idle Speed
Front Suspension Settings
Fuel Filter
Fuel Line
Silencer Inspection
Rear Suspension Settings
Spark Plug
Steering Head Inspection and Adjustment
Suspension Inspection
Throttle Free Play
Transmission Oil

External Components
Brake Pedal
Exhaust System
Fuel Tank

Cooling System
Radiator / Radiator Cap
Water Pump

Fuel System
Air Box
Carburetor Removal
Carburetor Installation
Keihin Carburetor Disassembly
Keihin Carburetor Assembly
Mikuni Carburetor Disassembly
Mikuni Carburetor Assembly
Float Level Adjustment
Reed Valve

Cylinder Head
Piston and Cylinder
Exhaust Valve
Exhaust Valve Governor
CDI Magneto
Clutch Removal
Clutch Installation
Primary Drive Gear
Crankcase Cover (Right Side)
Kick Starter
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankcase Assembly
Crankshaft and Rod
Transmission Removal
Transmission Assembly

Final Drive
Drive Chain
Engine Sprocket
Rear Wheel Sprocket

Steering Removal
Steering Installation

Front Suspension
Fork Removal and Installation
Standard Fork Disassembly
Standard Fork Assembly
USD Fork Disassembly
USD Fork Assembly

Rear Suspension
Shock Absorber
Suspension Linkage
Swing Arm

Front Brake
Front Brake Caliper
Front Brake Master Cylinder
Front Brake Rotor

Rear Brake
Rear Brake Caliper
Rear Brake Master Cylinder
Rear Brake Rotor

Bearing Replacement
Front Wheel
Rear Wheel
Wheel Inspection

Electrical Systems
Ignition System
Wiring Diagrams

Parts Diagrams


Professional Tech Support

Additional information

Weight 4 lbs
Dimensions 12 × 13 × 1.5 in