Suzuki DR-Z400 Cyclepedia Motorcycle Service Manual

Description

The Cyclepedia Press LLC Kawasaki KLX400 and Suzuki DR-Z400 printed service manual features 274 pages of detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and compiled by a veteran Suzuki dealer trained motorcycle technician.

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The DR-Z400 manual covers the following motorcycles:

2003-2004 KLX400SR (Street)
2003-2004 KLX400R (Offroad)

2000-2003 Suzuki DRZ400 (K1, K2, K3)
2000-2007 Suzuki DRZ400E (Y, K1, K2, K3, K4, K5, K6, K7)
2000-2024 Suzuki DRZ400S (Y, K1, K2, K3, K4, K5, K6, K7, K8, K9, L1, L2, L3, L4, L5, L6, L7, L8, L9)
2005-2024 Suzuki DRZ400SM (K5, K6, K7,K8,K9, L1, L2, L3, L4, L5, L6, L7, L8, L9)

Table of Contents

Quick Reference – Bolt Tightening Torque, Bolt & Nut Sizes, Torque Conversions

External Components – Seat, Side Covers, Fuel Tank, Fenders, Front, Fenders, Rear, Foot Pegs, Radiator Shrouds, Skid Plate

Periodic Maintenance – Periodic Maintenance Chart, Air Filter Servicing, Oil & Filter Replacement, Engine Coolant & Hoses, Battery, Sparkplug, Engine Idle Speed, Throttle Free Play, Drive Chain, Compression Check, Tires, Steering, Brake Fluid, Brakes & Hoses, Clutch, Exhaust & Muffler, Valve Inspection, Valve Adjustment, Valve Shim Charts

Engine – Engine Removal, Engine Dis-assembly, Top End Rebuild, Bottom End Rebuild, Clutch, Clutch Components, Clutch Installation, Clutch Removal & Inspection, Transmission Assembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Troubleshooting

Drive – Chain Adjustment, Chain Removal, Axle & Sprocket Removal, Inspection, Rear Axle Service, Axle & Sprocket Installation

Front Wheel – Removal & Inspection, Bearing & Seal Replacement, Installation

Rear Wheel – Removal & Inspection, Bearing & Seal Replacement, Installation

Steering – Removal, Inspection, Alignment, Steering Troubleshooting

Front Suspension – Fork Adjustment, Forks, Removal, Fork Seal Replacement, Steering Troubleshooting

Rear Suspension – Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings, Steering Troubleshooting

Fuel System – Carb Removal, Carb Dis-assembly (Flatslide and CV types), Carb Reassembly, Float Height, Throttle Position Sensor, Engine Troubleshooting

Lubrication & Cooling Systems – Coolant Service, Oil Lubrication Flow Chart, Oil Tank & Hoses, Radiator, Coolant Reserve Tank, Cooling Fan, Water Pump, Thermostat, Engine Coolant Switch, Cooling Fan Switch

Front Brakes – Brake Fluid Inspection, Brake Troubleshooting, Brake Disc, Front Caliper, Information, Master Cylinder, Pad Replacement

Rear Brake – Brake Disc, Master Cylinder, Pad Replacement, Parking Brake, Rear Caliper

Electrical System – Component Location, Battery & Charging System, Ignition System, Starter Relay, Starter Motor, Switches, Lighting, Wiring Diagrams, Electrical Troubleshooting

Troubleshooting – Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting