Description
This 2012-2014 Yamaha FX Cruiser HO/SHO FX HO/SHO Personal Watercraft Service Manualprovides service, repair, and maintenance information for 2012-2014 Yamaha FX Cruiser HO/SHO FX HO/SHO personal watercraft.
2012, 2013, 2014
2012 Yamaha FX HO
2012 Yamaha FX Cruiser HO
2012 Yamaha FX SHO
2012 Yamaha FX Cruiser SHO
2013 Yamaha FX HO
2013 Yamaha FX Cruiser HO
2013 Yamaha FX SHO
2013 Yamaha FX Cruiser SHO
2014 Yamaha FX HO
2014 Yamaha FX Cruiser HO
2014 Yamaha FX SHO
2014 Yamaha FX Cruiser SHO
Table of Contents
General information
Safety while working
Rotating part
Hot part
Electric shock
Impeller
Handling of gasoline
Ventilation
Self-protection
Working with crane
Handling of heat gun
Part, lubricant, and sealant
Handling of sealant
Special service tool
Tightening torque
Non-reusable part
Disassembly and assembly
Identification number
Primary ID number
Engine serial number
Jet pump unit serial number
Hull identification number (HIN)
How to use this manual
Manual format
Abbreviation
Adhesive, lubricant, sealant, and
thread locking agent
Symbol
Special service tool
Model feature
General feature (FX SHO, FX Cruiser SHO)
General feature (FX HO, FX Cruiser HO)
Model equipment comparison table
Hull and deck
Technical tips
Engine control
ETV system
Mechanical Neutral
Engine control system
YDIS
New functions
Menu item
Logging
Engine
Lubrication system
Hose routing (FX SHO, FX Cruiser SHO)
Hose routing (FX HO, FX Cruiser HO)
Cooling water flow
Specifications
Model data
Model code
Dimensions and weight
Performance
Power unit
Jet pump unit
Fuel and oil requirement
Battery requirement
Fuel system technical data
Fuel system
Power unit technical data
Power unit
Cylinder head assy
Crankcase assy
Jet pump unit technical data
Jet pump unit
Electrical technical data
Ignition system
Charging system
Control system
Fuel system
Starting system
Meter system
Specified tightening torque
Fuel system
Power unit
Jet pump unit
Electrical system
Hull and hood
Torque wrench reading (setting value)
General tightening torque
Cable and hose routing
Starboard bow view
Top view
Port view
Maintenance
Maintenance interval chart
Periodic service
Jet thrust nozzle angle check
Jet thrust nozzle angle adjustment
Steering master check
Shift cable and reverse gate check
Shift cable adjustment
QSTS mechanism check
QSTS rod adjustment
Fuel tank check
Water separator check
Spark plug check
Engine oil level check
Engine oil replacement
Oil filter replacement
Trolling speed check
Nut and bolt check
Valve clearance measurement
Impeller check
Water inlet strainer check
Battery check
Bilge strainer check
Electric bilge pump strainer check
Drain plug check
Throttle valve lubrication (FX SHO, FX Cruiser SHO)
Throttle valve lubrication (FX HO, FX Cruiser HO)
QSTS cable (handlebar end) lubrication
QSTS cable (converter end) and
QSTS rod joint lubrication
Nozzle pivot bolt and steering cable lubrication
Steering cable and steering cable joint lubrication
Shift lever assy, shift cable, and
shift cable joint lubrication
Intermediate housing lubrication
Fuel system
Air filter case and fuel hose
(FX SHO, FX Cruiser SHO)
Air filter case and fuel hose
(FX HO, FX Cruiser HO)
Fuel hose disconnection
Fuel pressure measurement
Fuel hose disassembly
Air filter element check
Fuel hose assembly
Fuel injector (FX SHO, FX Cruiser SHO)
ETV and fuel injector (FX HO, FX Cruiser HO)
ETV check (FX HO, FX Cruiser HO)
Fuel injector check
Fuel rail and injector installation
Fuel tank and fuel pump module assy
Fuel pump module removal
Fuel sender removal
Fuel pump module check
Check valve check
Fuel filler cap check
Fuel sender installation
Fuel pump module installation
Fuel tank installation
Power unit
Engine unit (check and adjustment)
Compression pressure check
Engine unit (FX SHO, FX Cruiser SHO)
Engine unit (FX HO, FX Cruiser HO)
Exhaust manifold (FX SHO, FX Cruiser SHO)
Exhaust manifold (FX HO, FX Cruiser HO)
Engine unit and coupling cover
(FX SHO, FX Cruiser SHO)
Engine unit and coupling cover
(FX HO, FX Cruiser HO)
Engine mount
Engine unit removal (FX SHO, FX Cruiser SHO)
Engine unit removal (FX HO, FX Cruiser HO)
Engine mount and damper check
Engine unit installation (FX SHO, FX Cruiser SHO)
Engine unit installation (FX HO, FX Cruiser HO)
Muffler
Exhaust pipe disassembly
Exhaust pipe assembly
Wiring harness assy (FX SHO, FX Cruiser SHO)
Wiring harness assy (FX HO, FX Cruiser HO)
Electrical box
Starter motor and wiring harness assy, removal
(FX SHO, FX Cruiser SHO)
Starter motor and wiring harness assy, removal
(FX HO, FX Cruiser HO)
Thermostat check
Starter motor and wiring harness assy, installation
(FX SHO, FX Cruiser SHO)
Starter motor and wiring harness assy, installation
(FX HO, FX Cruiser HO)
Camshaft check
Camshaft journal oil clearance check
Timing chain tensioner check
Camshaft sprocket installation
Camshaft installation
Valve clearance adjustment
Valve pad selection table
Cylinder head
Valve and valve spring
Cylinder head disassembly
Cylinder head check
Valve spring check
Valve check
Valve guide check
Valve guide removal
Valve guide installation
Valve seat check
Valve seat refacing
Cylinder head assembly
Cylinder head installation
Generator cover assy, and flywheel magneto
Generator cover
Drive coupling removal
Flywheel magneto removal
Generator cover assy, disassembly
Starter clutch operation check
Generator cover assy, assembly
Flywheel magneto installation
Drive coupling installation
Cylinder block and electrical part
(FX SHO, FX Cruiser SHO)
Cylinder block and electrical part
(FX HO, FX Cruiser HO)
Oil separator tank and oil pan
Anode check
Oil pan assembly
Oil level pipe installation (FX HO, FX Cruiser HO)
Oil separator tank cover installation
Crankcase, connecting rod, and piston
Crankcase disassembly
Connecting rod and piston removal
Crankcase check
Cylinder block check
Piston check
Piston clearance check
Piston ring check
Piston pin check
Connecting rod check
Crankshaft check
Crankshaft pin oil clearance check
Connecting rod big end side clearance check
Connecting rod bearing selection
Crankshaft journal oil clearance check
Crankshaft bearing selection
Connecting rod and piston installation
Crankcase assembly
Jet pump unit
Intake grate and ride plate
Jet pump unit
Jet pump unit removal
Jet pump unit installation
Reverse gate
Nozzle and nozzle ring
Impeller housing and impeller duct assy
Impeller, drive shaft, and impeller duct
Impeller duct assy, disassembly
Impeller housing check
Drive shaft check
Impeller duct assy, assembly
Impeller duct, impeller housing, and nozzle installation
Transom plate and hoses
Bilge and hoses
Bilge strainer check
Electric bilge pump strainer check
Transom plate installation
Intermediate housing
Intermediate housing assy, removal
Intermediate housing assy, disassembly
Intermediate housing assy, assembly
Intermediate housing assy, installation
Electrical system
Electrical components
Engine (FX SHO, FX Cruiser SHO)
Engine (FX HO, FX Cruiser HO)
Deck and hull
Electrical box
ECM circuit diagram
ECM coupler layout
Electrical analysis
Electrical component check using the YD1S
Power supply to the ECM
Peak voltage measurement
Ignition system
Ignition spark check
Ignition coil check
Pickup coil check
Charging system
Stator coil check
Rectifier regulator check
Control system
Oil pressure switch check
Thermoswitch check
Thermo sensor check
Engine temperature sensor check
Intake air temperature sensor check
Intake air pressure sensor check
Knock sensor check
TPS check
ETV circuit continuity
APS check
APS circuit continuity
ETV relay check
Cam position sensor check
Slant detection switch check
Steering sensor check
Reverse sensor check
Right handlebar switch check
ECM check
Earth plate check
Electric bilge pump check
Fuel system
Fuel injector check
Fuel pump module check
Starting system
Left handlebar switch assy, check
Main and fuel pump relay check
Starter relay check
Starter motor
Starter motor operation
Armature check
Brush holder check
Remote control system
Remote control transmitter check
Remote control receiver check
Transmitter registration
Indication system
Multifunction meter check
Multifunction meter operation button check
Compass display check (FX Cruiser SHO)
Air temperature display check (FX Cruiser SHO)
Water temperature display check (FX Cruiser SHO)
Speed sensor check (FX Cruiser SHO)
Speed sensor check
(FX HO, FX Cruiser HO, and FX SHO)
Fuel level meter display and
fuel level warning indicator check
Check engine warning indicator check
Diagnostic display check
Oil pressure warning indicator check
Engine overheat warning indicator check
Buzzer check
Hull and hood
Steering pad and handlebar cover
Handlebar and handlebar switch assy
Left handlebar switch assy, and
throttle lever assy
Cable and lead routing
Handlebar assy, installation
Front hood
Multifunction meter
Side cover
Side cover removal
Side cover installation
Center cover
Steering master assy
Steering master
Steering shaft check
Steering arm assy, installation
Steering cable and speed sensor lead
Steering cable installation (steering master end)
Steering cable installation (jet pump end)
Shift cable installation (shift lever end)
QSTS cable installation (QSTS converter end)
Seat and handgrip
Ventilation hose and water separator
Cooling water pilot outlet installation
Ventilation hose installation
Exhaust system
Exhaust system installation
Rear section
Spout installation
Reboarding step assy, installation
Deck and hull
Troubleshooting
YDIS
Function
Basic components
Connecting the communication cable to the watercraft
Engine unit troubleshooting
Using the YDIS for engine unit troubleshooting
Diagnostic code table
Diagnostic code and checking step
Engine unit troubleshooting
(diagnostic code not detected)
Appendix
Wiring diagram
How to use the wiring diagram
FX SHO, FX Cruiser SHO
FX HO, FX Cruiser HO
