Description
This 1984-2001 Kawasaki Ninja ZX900-1100 Repair Manual Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984-1986 Kawasaki Ninja ZX900 A1-A3, 1986-1987 Kawasaki Ninja ZX1000 A1-A2, 1988-1990 Kawasaki Ninja ZX1000 B1-B3, 1990-1993 Kawasaki Ninja ZX1100 C1-C4, and 1993-2001 Kawasaki Ninja ZX1100 D1-D9 motorcycles.
1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 610 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanic’s tools
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting requirements / Starting the engine / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Engine lubrication / Excessive exhaust smoke / Clutch / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Charging system troubleshooting / Ignition system / Starting system / Electrical problems / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Suspension adjustement / Tune-up / Ignition timing / Carburetor
CHAPTER FOUR / ENGINE
Servicing engine in frame / Engine principles / Engine / Cylinder head cover / Camshafts / Cam chain tensioner / Rocker arm assemblies / Cylinder head / Valves and valve components / Cylinder block, cam chain and chain guides / Piston and piston rings / Oil pump / Oil pressure switch / Oil temperature switch / Oil cooler / Alternator shaft and starter motor clutch / Crankcase / Crankshaft / Connecting rods / Balancer shaft
CHAPTER FIVE / CLUTCH
Clutch cover (all models) / Clutch (ZX900) / Clutch (ZX1000) / Clutch hydraulic system / Clutch master cylinder / Save cylinder / Bleeding the clutch
CHAPTER SIX / TRANSMISSION
Sprocket cover / Neutral switch / Engine sprocket / External shift mechanism / Transmission / Transmission gears
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel valve / Fuel lever sensor / Air suction system (U.S. models) / Emission control / Exhaust system
CHAPTER EIGHT / ELECTRICAL SYSTEM
Alternator / Transistorized ignition / Electric starter / Lighting system / Switches / Instrument cluster / Wiring and connectors / Thermostatic fan switch / Fuel level sensor / Headlight reserve lighting system (U.S. and Canada) / Cooling fan relay / Horn / Junction box and fuses / Wiring diagrams
CHAPTER NINE / COOLING SYSTEM
Cooling system / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front fork / Brake plunger and anti-dive
CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Rear shock absorber / Rear swing arm (ZX900) / Rear swing arm (ZX1000)
CHAPTER TWELVE / BRAKES
Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder (ZX1000) / Brake hose replacement / Brake disc / Bleeding the system
CHAPTER THIRTEEN / FAIRING
Fairing (ZX900) / Fairing (ZX1000) / Windshield / Footpeg brackets (ZX900) / Footpeg brackets (ZX1000)
SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION
Charging system troubleshooting / Ignition system / Starting system / Front suspension and steering / Route checks / Tires / Battery (sealed type) / Periodic lubrication / Periodic maintenance / Suspension adjustment / Tune-up / Carburetor / Engine / Cylinder head cover / Camshafts / Rocker arm assemblies / Cylinder head / Valve and Valve components / Oil cooler (ZX-11) / Carburetor / Fuel level / Fuel tank / Fuel valve / Fuel level sensor / Fuel pump and filter / Emission controls / Exhaust system (ZX-11) / Alternator / Transistorized ignition / Electric starter / Lighting system / Switches / Gauges / Junction box and fuses / Coolant reservoir / Radiator and fan / Thermostat / Front wheel / Front hub (ZX-11) / Front forks / Handlebars / Rear wheel / Rear hub (ZX-11) / Rear sprocket and coupling (ZC011 D1) / Shock absorber / Rear swing arm / Brake pad replacement / Brake calipers / Bleeding the system / Fairing (ZX-10) / Fairing (ZX-10 C1-4) / Fairing (ZX-10 D1) / Rear fender (all models) / Footpeg brackets
INDEX
WIRING DIAGRAMS
