Kawasaki KL250 Super Sherpa Cyclepedia Printed Motorcycle Service Manual


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Do you need to service a Kawasaki KL250 Super Sherpa Motorcycle? The Cyclepedia Press LLC Kawasaki KL250 Super Sherpa printed service manual is written for the do-it-yourself mechanic who hasn’t had the benefit of Kawasaki dealer training. This easy to use manual features 289 pages of detailed, black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained motorcycle technician.

Includes 1 year of access to the full color online version free!

The Cyclepedia Kawasaki KL250 Super Sherpa motorcycle manual provides service, repair and maintenance information for the following Kawasaki KL250 Super Sherpa motorcycles:

1997 Kawasaki KL250H1 H1A Super Sherpa (UK)
1998 Kawasaki KL250H2 Super Sherpa (UK)
1999 Kawasaki KL250H3 Super Sherpa (UK)
2000 Kawasaki KL250G4 H4 Super Sherpa
2001 Kawasaki KL250G5 H5 Super Sherpa
2002 Kawasaki KL250G6 H6 Super Sherpa
2003 Kawasaki KL250-G7 Super Sherpa
2004 Kawasaki KL250-G8 Super Sherpa
2005 Kawasaki KL250-G9 Super Sherpa
2006 Kawasaki KL250-H6F Super Sherpa
2007 Kawasaki KL250-H7F Super Sherpa
2008 Kawasaki KL250-H8F Super Sherpa
2009 Kawasaki KL250-H9F Super Sherpa

Table of Contents


Kawasaki KL250 Super Sherpa Fuel System

Carburetor Assembly, Carburetor Disassembly, Carburetor Installation, Carburetor Removal, Fuel Level Adjustment, Fuel Petcock


Kawasaki KL250 Super Sherpa Final Drive

Drive Chain, Engine Sprocket, Rear Wheel Sprocket


Kawasaki KL250 Super Sherpa Electrical Systems

Charging System, Digital Display Meter, Fuses, Ignition System, Lighting System, Starter Motor, Starter System, Switches, Wiring Diagrams


Kawasaki KL250 Super Sherpa Engine

Camshaft, Clutch Installation, Clutch Removal and Inspection, Crankcase Assembly, Crankcase Bearings, Crankcase Splitting, Crankshaft and Rod, Cylinder Head, Engine Installation, Engine Removal, External Gearshift Mechanism, Left Side Engine Components, Oil Pump, Piston and Cylinder, Right Side Engine Components, Transmission Assembly, Transmission Removal, Valve Guide Replacement, Valve Lapping, Valves


Kawasaki KL250 Super Sherpa Front Suspension

Fork Assembly, Fork Disassembly, Fork Removal and Installation


Kawasaki KL250 Super Sherpa Front Brake

Front Brake Caliper, Front Brake Rotor, Front Master Cylinder


Kawasaki KL250 Super Sherpa Wheels

Bearing Replacement, Front Wheel, Rear Wheel, Wheel Inspection


Kawasaki KL250 Super Sherpa Periodic Maintenance

Air Filter Servicing, Brake Fluid, Brake Inspection, Clutch Cable Adjustment, Compression Check, Drive Chain Adjustment, Engine Idle Speed, Engine Oil, Fuel Line, Periodic Maintenance Chart, Spark Arrestor, Spark Plug, Steering Head Inspection and Adjustment, Suspension Inspection, Throttle Free Play, Tires, Valve Clearance, Valve Clearance Adjustment Charts


Kawasaki KL250 Super Sherpa Rear Brake

Rear Brake Caliper, Rear Brake Master Cylinder, Rear Brake Rotor


Kawasaki KL250 Super Sherpa Rear Suspension

Shock Absorber, Swing Arm


Kawasaki KL250 Super Sherpa Steering

Installation, Removal


Kawasaki KL250 Super Sherpa Quick Reference

Specifications, Torque Specs, VIN and Engine Number


Kawasaki KL250 Super Sherpa External Components

Air Box, Bodywork, Brake Pedal, Chain Guards, Engine Guard, Exhaust System, Footpegs, Fuel Tank, Handlebars, Rear Fender, Seat, Side Stand

Additional information

Weight 2 lbs
Dimensions 11 × 9 × 1 in

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