Kawasaki KDX200E Cyclepedia Printed Motorcycle Service Manual

$33.95 $23.95

SKU: CPP-112-P Category:


Do you need to service your Kawasaki KDX200E motorcycle? The Cyclepedia Press LLC Kawasaki KDX200E printed service manual features detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Kawasaki dealer trained technician.

Includes 1 year of free access to the full color Cyclepedia online manual!

The Cyclepedia Press LLC Kawasaki KDX200 manual will help you repair the following Kawasaki KDX offroad motorcycles:

1989 Kawasaki KDX200E1
1990 Kawasaki KDX200E2
1991 Kawasaki KDX200E3
1992 Kawasaki KDX200E4
1993 Kawasaki KDX200E5
1994 Kawasaki KDX200E6

Kawasaki KDX200E Cyclepedia Printed Motorcycle Service Manual Table of Contents

Quick Reference – Bolt and Nut Torque and Size Specification, General Torque Specifications, Specifications for the KDX200E 1989-1994, Torque Conversions, VIN and Engine Number Location

Kawasaki KDX200 vin number indentification

External Components – Component Location, Foot Pegs, Front Fender, Fuel Tank, Radiator Shrouds, Rear Fender, Seat, Side Covers

Kawasaki KDX200 front fender removal

Periodic Maintenance – Air Filter Servicing, Brake Fluid, Brake Bleeding, Brakes Hoses, Clutch Adjustment, Compression Check, Drive Chain, Engine Coolant Hoses, Engine Idle Speed, Throttle Free Play, Transmission Oil, Tires, Wheel Lacing and Truing

Kawasaki KDX200 clutch adjustment
Fuel System – Specification Charts, Carburetor Removal and Installation, Carburetor Disassembly and Reassembly, Float Height, Fuel Valve

Kawasaki KDX200 needle jet clip position

Cooling System – Coolant Replacement, Radiator, Water Pump

Kawasaki KDX200 radiator testing

Exhaust System – Expansion Chamber and Silencer

Kawasaki KDX200 exhaust system removal

Engine – Magneto, Clutch, Output Shaft Seal Replacement, Top End Disassembly, Top End Inspection, Top End Reassembly, Kick Starter and Shift Mechanism, Engine Removal, Bottom End Disassembly, Transmission, Bottom End Reassembly, Engine Installation

Kawasaki KDX200 engine diasassembly

Final Drive – Component Inspection, Chain Replacement, Sprocket Replacement

Kawasaki KDX200 chain removal

Front Wheel – Runout, Removal, Bearings, Installation

Kawasaki KDX200 front wheel removal

Front Brakes – Brake Disc, Brake Pads, Brake Caliper, Brake Master Cylinder

Kawasaki KDX200 front brake pad replacement

Front Suspension – Fork Adjustment, Fork Oil Service, Fork Removal, Fork Seal Replacement, Fork Disassembly, Fork Inspection, Fork Reassembly, Fork Installation

Kawasaki KDX200 fork seal repalcement

Steering – Steering Removal, Assembly and Installation

Kawasaki KDX200 steering head adjustment

Rear Wheel – Runout, Removal, Bearings, Installation

Kawasaki KDX200 rear wheel removal

Rear Brakes – Brake Adjustment, Brake Pads, Brake Disc, Brake Caliper, Brake Master Cylinder

Kawasaki KDX200 rear brake disc

Rear Suspension – Shock Adjustment, Shock Removal and Installation, Shock Rebuild, Swing Arm Removal, Swing Arm Bearings, Swing Arm Installation

Kawasaki KDX200 rear shock linkage

Electrical System – Electrical Specifications, Ignition Timing, Lighting, Sparkplug Inspection, Wiring Diagrams

Kawasaki KDX200 electrical system

Troubleshooting – Common problems and remedies

Additional information

Weight 3 lbs
Dimensions 11 x 8.5 x 1 in