Cyclepedia Kawasaki KLX140 Motorcycle Printed Service Manual

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Is your Kawasaki KLX140 hard to start? Do you have to leave the choke on to get it to run? Does it backfire when you open it up? Will it hold an idle? The Cyclepedia Press LLC Kawasaki KLX140 Motorcycle Manual provides you with the repair information you need to keep your bike running properly. This manual shows you how to clean your carburetor the right way. This service manual is a printed and bound book – it utilizes a sturdy lay-flat binding system that allows you to lay the manual on a semi-flat surface (your toolbox, work table or the seat of your bike) without it closing up on your like traditional manuals do. It features detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional veteran Kawasaki motorcycle technician.

Includes access to 1 Year of the full color online manual free!

This manual covers all Kawasaki KLX-140 models: Standard KLX140 (KLX140A), KLX140L (KLXB), or KLX140G (KLX140C)

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024

Table of Contents

KLX140 Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Brake Fluid
Brake Inspection
Chassis Nuts and Bolts
Clutch Cable Adjustment
Compression Check
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Exhaust System
Fuel Hose
Spark Plug
Steering Head Inspection and Adjustment
Suspension Inspection
Throttle Free Play
Uni Trak Linkage
Valve Clearance

Quick Reference
KLX140 Specifications
Torque Specs
VIN and Engine Number
External Components
Air Box and Subframe
Brake Pedal
Chain Guide
Exhaust System
Fuel Tank

Fuel System
Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Fuel Level Adjustment
Fuel Petcock

Cam Chain
Cam Chain Tensioner
Clutch Installation
Clutch Removal
Crankcase Assembly
Crankcase Bearings
Crankcase Splitting
Crankshaft and Rod
Cylinder Head
Engine Installation
Engine Removal
Left Side Engine Components
Oil Pump
Piston and Cylinder
Transmission Assembly
Transmission Removal
Valve Guide Replacement
Valve Lapping

Final Drive
Drive Chain
Engine Sprocket
Rear Wheel Sprocket

KLX140 Steering
Steering Installation
Steering Removal

Front Suspension
Fork Assembly
Fork Disassembly
Front Fork Removal and Installation

KLX140 Rear Suspension
Shock Absorber Removal and Installation
Shock Absorber Service
Swing Arm
Uni-Trak Linkage

KLX140 Front Brake
Brake Rotors
Front Brake Caliper
Front Brake Master Cylinder

Rear Brake
Brake Rotors
Rear Brake Caliper
Rear Brake Master Cylinder

KLX140 Wheels
Front Wheel
Rear Wheel
Wheel Bearing Replacement
Wheel Inspection

Electrical Systems
Generating System
Ignition System
Wiring Diagrams

Additional information

Weight 3.75 lbs
Dimensions 13 × 12 × 2.5 in