Description
This Clymer Yamaha XVZ1300 Royal Star 1996-2013 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Yamaha Royal Star motorcycles.
1996 1997 1998 1999
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
2010 2011 2012 2013
Includes everything you need to service your Yamaha XVZ1300 Royal Star motorcycle. Topics covered in this book include general information, troubleshooting, lubrication, maintenance and tune-up, engine top-end, engine bottom-end, clutch and external shift mechanism, transmission, middle gear and internal shift mechanism, air/fuel and exhaust systems, electrical system, cooling system, wheels, tires, front suspension, steering, rear suspension, brakes and frame. Features complete wiring diagrams.
QUICK REFERENCE DATA
CHAPTER ONE, Yamaha XVZ1300 Royal Star GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage
CHAPTER TWO, Yamaha XVZ1300 Royal Star TROUBLESHOOTING
Engine principles, Operating requirements, Starting the engine, Starting difficulties, Engine performance, Engine noises, Engine lubrication, Engine leakdown test, Clutch, Gearshift linkage, Transmission, Final drive, Carburetor, Fuel pump, Carburetor heater, Electrical test equipment, Basic electrical test procedures, Electrical systems, Self-diagnostic system, Engine indicator light (all models), SET, RES lights (XVZ13TF models)?, Cruise control, Audio system (XVZ13TF models), Front suspension and steering, Brake system
CHAPTER THREE, Yamaha XVZ1300 Royal Star LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel, Maintenance intervals, Cylinder numbering and firing order, Periodic lubrication, General lubrication, Battery, Tune-up, Air filter, Spark plugs, Engine compression test, Ignition timing, Valve adjustment, Carburetor and fuel, Throttle cable, Emission control systems, Brakes, Shift pedal adjustment, Clutch, Cooling system, Steering head bearings, Front suspension, Rear suspension, Tires and wheels, Fasteners
CHAPTER FOUR, Yamaha XVZ1300 Royal Star ENGINE TOP END
Servicing engine in the frame, Cylinder head covers, Camshafts, Cylinder heads, Valves and valve components
CHAPTER FIVE, Yamaha XVZ1300 Royal Star ENGINE LOWER END
Servicing engine in the frame, Engine, Cylinder covers, Crankcase breather cover, Alternator cover, Stator and pickup coils, Flywheel, Starter clutch, Starter gears, Oil pan, Oil pump, Main oil gallery, Piston, connecting rod assembly, Pistons and piston rings, Crankcase, Crankshaft and cam chain, Balancer shaft (XVZ13TF models), Break-in
CHAPTER SIX, Yamaha XVZ1300 Royal Star CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch system service, Bleeding the clutch system, Brake fluid draining, Clutch cover, Clutch, Clutch slave cylinder, Floorboard, shift pedal assembly, External shift mechanism, Clutch master cylinder, Clutch hose replacement
CHAPTER SEVEN, Yamaha XVZ1300 Royal Star TRANSMISSION, MIDDLE GEAR AND INTERNAL SHIFT MECHANISM
Transmission troubleshooting, Transmission, Internal shift mechanism, Middle gearcase cover, Middle drive gear assembly, Middle driven gear assembly
CHAPTER EIGHT, Yamaha XVZ1300 Royal Star AIR, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank, Fuel valve, Fuel filter, Fuel pump, Air filter housing, Surge tank (XVZ13TF models), Carburetor operation, Carburetor, Carburetor cleaning and inspection, Pilot screw, Carburetor adjustments, Throttle position sensor, Carburetor heater system, Throttle cable, Air induction system (XVZ13TF models), Evaporative emission control (California models), Exhaust system
CHAPTER NINE, Yamaha XVZ1300 Royal Star ELECTRICAL SYSTEM
Electrical connector identification, Electrical component replacement, Electrical connectors, Battery negative terminal, Charging system, Stator, Voltage regulator, rectifier, Ignition system, Ignition coil, Pickup coil, Spark plug, Igniter unit, Starting circuit cutoff relay, Starting system, Starter, Starter relay, Headlight, Meter assembly, Taillight, Brake light, Neutral indicator light, Turn signals, Flasher relay, Horn, Indicator lights, Cruise control (XVZ13TF models), Audio system (XVZ13TF models), Switches, Speed sensor circuit continuity, Fuses
CHAPTER TEN, Yamaha XVZ1300 Royal Star COOLING SYSTEM
Hoses and clamps, Cooling system check, Water pump, Coolant reservoir, Radiator, Fan motor assembly, Thermo unit, Thermostat housing, Thermoswitch
CHAPTER ELEVEN, Yamaha XVZ1300 Royal Star WHEELS AND TIRES
Motorcycle stand, Brake rotor protection, Wheel inspection, Front wheel, Front hub, Rear wheel, Rear hub, Wheel balance, Tire repair, Tire changing
CHAPTER TWELVE, Yamaha XVZ1300 Royal Star FRONT SUSPENSION AND STEERING
Front fork, Handlebar, Handlebar left grip replacement, Steering head, Steering head bearing races, Lower bearing inner race replacement
CHAPTER THIRTEEN, Yamaha XVZ1300 Royal Star REAR SUSPENSION
Shock absorber, Relay arm, Swing arm, Final gearcase
CHAPTER FOURTEEN, Yamaha XVZ1300 Royal Star BRAKES
Brake service, Preventing brake fluid damage, Brake bleeding, Brake fluid draining, Brake pad replacement, Front brake caliper (XVZ13A, XVZ13AT and XVZ13LT models), Front brake caliper (XVZ13TF models), Front brake master cylinder, Rear brake caliper, Rear brake master cylinder, Floorboard, brake pedal assembly, Brake disc, Brake hose replacement
CHAPTER FIFTEEN, Yamaha XVZ1300 Royal Star FRAME
Rider floorboard, Passenger floorboard (XV13TF models), Passenger footpeg (XVZ13A, XVZ13AR and XVZ13LT models), Footrest panel, Side cover, Inner cover, Frame neck cover, Seats, Front fender, Rear fender, Saddlebags (XVZ13TF models), Saddlebag guidebars (XVZ13TF models), Trunk (XVZ13TF models)?, Front fairing (XVZ13TF models), Lower cover (XVZ13TF models)
SUPPLEMENT, XVZ13CT TOUR DELUXE (2005-2010) SERVICE INFORMATION
Fuel tank, Ignition relay, Starting circuit cutoff relay, Headlight, Meter assembly, Carburetor heater relay, Passing lamps, front turn signals (2005-2006 models), Turn signals, Switches, Fuses, Handlebar, Steering head, Seats, Passenger backrest, Windshield, Saddlebags, Rear fender
Yamaha XVZ1300 Royal Star WIRING DIAGRAMS
