Description
This Clymer Suzuki King Quad Quadrunner 250 280 ATV 1987-1998 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1987-1998 Suzuki LT-4WD, 1991-1998 Suzuki King Quad LT-F4WDX, and 1985-1998 Suzuki Quadrunner LT-F250 ATVs.
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 464 illustrated pages.
Table of Contents
Suzuki King Quad Quadrunner 250 QUICK REFERENCE DATA
Suzuki King Quad Quadrunner 250 GENERAL INFORMATION
Manual organization Notes, cautions and warnings Safety first Service hints Washing the vehicle Torque specifications Fasteners Lubricants RTV gasket sealant Threadlock Gasket remover Expendable supplies Parts replacement Basic hand tools Test equipment Precision measuring tools Special tools Cleaning solvent Mechanic’s tips Ball bearing replacement Oil seals Riding safety
Suzuki King Quad Quadrunner 250 TROUBLESHOOTING
Operating requirements Troubleshooting instruments Starting the engine Emergency troubleshooting Engine starting troubleshooting Engine performance Engine noises Engine lubrication Clutch Gearshift linkage Transmission Electrical troubleshooting Test equipment Basic test procedures Electrical problems Charging system troubleshooting Ignition system troubleshooting Electric starter system troubleshooting Carburetor troubleshooting Excessive vibration Front suspension and steering Brake problems
Suzuki King Quad Quadrunner 250 LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks Service intervals Tires and wheels Battery New battery installation Battery electrical cable connectors Periodic lubrication Periodic maintenance Engine tune-up
CHAPTER FOUR ENGINE TOP END
Engine principles Engine cooling Cleanliness Servicing engine in frame Cylinder head cover Cylinder head and camshaft Valves and valve components Cylinder Piston, piston pin and piston rings Camshaft chain tensioner adjuster
CHAPTER FIVE ENGINE LOWER END
Servicing engine in frame Engine Right-hand crankcase cover Left-hand crankcase cover Recoil starter Starter clutch and gears Oil pump Oil strainer Oil cooler (LT-F4WDX [280 cc]models) Sub-transmission output shaft and rear final driven gear Secondary driven output shaft 94-wheel drive models) Crankcase and crankshaft Break-in procedure
Suzuki King Quad Quadrunner 250 CLUTCH
Clutch operation Centrifugal clutch Manual clutch Clutch lifting mechanism
Suzuki King Quad Quadrunner 250 TRANSMISSION AND SHIFT MECHANISM
Main transmission external shift mechanism Main transmission internal shift mechanism Main transmission internal shift mechanism inspection Sub-transmission and shift mechanism Gearshift lever control mechanism
CHAPTER EIGHT FUEL AND EXHAUST SYSTEMS
Carburetor operation Carburetor service Carburetor (1987-1989 models) Carburetor (1990-on models) Cleaning and inspection (all models) Carburetor adjustments Fuel system cleanliness inspection Throttle cable Choke cable (1990-on models) Fuel shutoff valve Fuel tank Fuel pump Air filter housing Exhaust system
Suzuki King Quad Quadrunner 250 ELECTRICAL SYSTEM
Electrical connectors Battery negative terminal Charging system Voltage regulator/rectifier AC generator Capacitor discharge ignition Pickup coil Ignition coil Starting system Electric starter Starter relay Neutral relay Lighting system Switches Odometer housing (2-wheel drive models) Speedometer housing (4-wheel drive models) Output terminal Fuses Wiring diagrams
Suzuki King Quad Quadrunner 250 FRONT SUSPENSION AND STEERING
Front wheel Tires and wheels Shock absorber Front hub and brake drum Steering system Front suspension
Suzuki King Quad Quadrunner 250 FRONT DRIVE MECHANISM FOUR-WHEEL DRIVE
Front drive axles Propeller shaft Front differential
Suzuki King Quad Quadrunner 250E REAR SUSPENSION, REAR AXLE AND FINAL DRIVE
Rear wheel Shock absorber Rear hub and brake drum Rear suspension arm Rear drive axles
Suzuki King Quad Quadrunner 250 BRAKES
Front drum brakes Rear drum brakes Drum brake inspection (front and rear) Rear drum brake cable and foot pedal Front master cylinder Front brake hose replacement Bleeding the system
Suzuki King Quad Quadrunner 250 BODY
Seat Rear fender and rear rack Front fender, front rack and front grip Footrest assembly Trailer hitch plate
Suzuki King Quad Quadrunner 250 INDEX
Suzuki King Quad Quadrunner 250 WIRING DIAGRAMS
