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Ski-Doo Snowmobile 1985-1989 Clymer Shop Manual

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Description

This Clymer Ski-Doo Snowmobile 1985-1989 Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985-1989 Ski-Doo Formula MX, 1986 Ski-Doo Formula MX HA (High/Altitude), 1985-1989 Ski-Doo Formula Plus, 1987-1989 Ski-Doo Formula MX LT, 1989 Ski-Doo Formula Plus LT, and 1989 Ski-Doo Formula Mach I snowmobiles.

1985 1986 1987 1988 1989

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Notes, cautions and warnings, Safety first, Service hints, Engine and chassis serial numbers, Engine operation, Torque specifications, Fasteners, Lubricants, RTV gasket sealant, Threadlock, Gasket remover, Basic hand tools, Precision measuring tools, Special tools, Mechanic’s tips, Ball bearing replacement, Oil seals, Snowmobile operation, Snowmobile safety, Snowmobile code of ethics

CHAPTER TWO, TROUBLESHOOTING

Operating requirements, Troubleshooting instruments, Testing electrical components, Engine electrical system troubleshooting, Voltage regulator, Fuel system, Engine, Two-stroke pressure testing, Power train, Skis and steering, Track assembly

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-ride checks, Fluid checks, Break-in procedure, 10-hour inspection, Lubrication, Weekly or every 150 miles (240 km) maintenance, Monthly or every 500 miles (800 km), Once a year or every 2,000 miles (3,200 km), General inspection and maintenance, Engine tune-up

CHAPTER FOUR, HIGH-ALTITUDE AND REAR SUSPENSION ADJUSTMENT

High-altitude carburetor tuning, High-altitude clutch tuning, Gearing, Suspension adjustment

CHAPTER FIVE, ENGINE

Engine number identification, Engine lubrication, Service precautions, Servicing engine in frame, Engine removal, Engine mounts, Engine installation, Engine top end, Cylinder, Rotax Automatic Variable Exhaust (RAVE) (583 engines), Piston, wrist pin and piston rings, Crankcase, crankshaft and rotary valve, Rotary valve and shaft

CHAPTER SIX, FUEL AND EXHAUST SYSTEMS

Air silencer, Carburetor, Carburetor operation, Fuel pump, Fuel tank, Fuel valve (if so equipped), Throttle cable replacement, Exhaust system, Exhaust system repair

CHAPTER SEVEN, ELECTRICAL SYSTEM

Capacitor discharge ignition (CDI), Ignition coil, CDI box, Voltage regulator, Lighting system, Meter assembly, Pilot lamps, Switches, Fuel level sensor, Oil level gauge, Wiring diagrams

CHAPTER EIGHT, OIL INJECTION SYSTEM

System components, Oil pump service, Component replacement, Oil pump

CHAPTER NINE, LIQUID COOLING SYSTEM

Thermostat, Water pump, Heat exchanger, Hoses

CHAPTER TEN, RECOIL STARTER

CHAPTER ELEVEN, DRIVE SYSTEM

Drive unit, Primary sheave assembly, Secondary sheave, Drive belt, Primary sheave service (1985 and 1986 MX), Primary sheave service (1986 Plus and all 1987 and later models), Secondary sheave service

CHAPTER TWELVE, BRAKE, CHAINCASE AND DRIVE AXLE

Drive chain and sprockets, Chaincase, brake caliper and jackshaft, Drive axle, Drive axle axial play

CHAPTER THIRTEEN, FRONT SUSPENSION AND STEERING

Skis, Front suspension, Shock absorber, Steering assembly, Steering adjustment

CHAPTER FOURTEEN, TRACK AND GEAR SUSPENSION

Rear suspension, Slide shoes, Runner protector, Rear shock absorbers, Front shackle, front swing arm and front arm, Rear shackle and rear arm, Rear axle, Suspension and guide wheels, Track

CHAPTER FIFTEEN, OFF-SEASON STORAGE

INDEX

WIRING DIAGRAMS

Additional information

Weight 1.91 lbs
Dimensions 9 × 7 × 0.4 in
ISBN

9780892875214

UPC

24185752165

Brand

Clymer

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