Description
This Clymer Honda CR60-125R Pro-Link 1981-1988 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1983-1984 Honda CR60R, 1981-1988 Honda CR80R and 1981-1988 Honda CR125R motorcycles.
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 326 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Service hints, Torque specifications, Safety first, Special tips, Expendable supplies, Parts replacement, Serial numbers, Basic hand tools, Tune-up and troubleshooting tools, Mechanic’s tips
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, 2-stroke pressure testing, Front suspension and steering, Brake problems
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Service intervals, Periodic lubrication, Tune-up
CHAPTER FOUR, LIQUID-COOLED ENGINE
Engine operating principles, Engine lubrication, Servicing engine in frame, Engine removal/installation, Cylinder head, Cylinder, Engine decarbonizing, Reed valve assembly, Piston, piston pin and piston rings, Right crankcase cover (1987-on CR125R), Primary drive gear, Drive sprocket, Crankcase and crankshaft, Kickstarter (CR80R), Kickstarter (1981-1982 CR125R), Kickstarter (1983-on CR125R), Break-in procedure
CHAPTER FIVE, AIR-COOLED ENGINE
Engine operating principles, Engine lubrication, Engine cooling, Servicing engine in frame, Engine removal/installation, Cylinder head, Cylinder, Engine decarbonizing, Reed valve assembly, Piston, piston pin and piston rings, Primary drive gear, Drive sprocket, Crankcase and crankshaft, Kickstarter (CR60R), Kickstarter (1982 CR80R), Break-in procedure
CHAPTER SIX, CLUTCH AND TRANSMISSION
Clutch (CR60R, CR80R), Clutch (CR125R), Clutch inspection, Clutch cable, External shift mechanism, Transmission and internal shift mechanism
CHAPTER SEVEN, FUEL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service (CR60R, CR80R and 1981-1984 CR125R), Carburetor service (1985-on CR125R), Carburetor adjustments, Optional Honda carburetor components, Throttle cable, Fuel shutoff valve and filter, Fuel tank, Fuel tank repair, Fuel filter, Expansion chamber, ATAC system (1984-1986), ATAC system (1987 CR125R)
CHAPTER EIGHT, ELECTRICAL SYSTEM
Alternator, Alternator (outer rotor type), Alternator (inner rotor type), Ignition system, CDI unit, Pulse generator (CR80R, 1984-on CR125R), Ignition coil, Ignition timing, Engine kill switch
CHAPTER NINE, LIQUID COOLING SYSTEM
Safety precautions, Cooling system check, Radiator, Water pump, Coolant hoses
CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub (drum brake models), Front hub (disc brake models), Wheel balance, Wheel spokes, Tire changing, Tire repairs, Handlebar, Steering head, Front fork (except 1986-on CR125R), Front fork (1986-on CR125R)
CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Rear hub, Drive chain, Swing arm, Pro-Link system, Shock absorber, Pivot arm assembly, Sub-frame (1984-on CR80R; 1986-on CR125R)
CHAPTER TWELVE, BRAKES
Drum brakes, Hydraulic disc brake, Front master cylinder, Rear master cylinder, Brake pad replacement, Front caliper, Rear caliper, Brake hose replacement, Brake disc, Bleeding the system, Brake cables, Rear brake pedal assembly
INDEX
WIRING DIAGRAMS
