1980-1986 Honda ATC 185 200 Repair Manual by Clymer

Description

This 1980 1981 1982 1983 1984 1985 1986 Honda ATC 185 200 Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for ATC185 (1980), ATC185S (1981-1983), ATC200 (1981-1983), ATC200E (1982-1983), ATC200ES (1984), ATC200S (1984-1986), ATC200M (1984-1985), ATC200X (1983-1985) ATCs.

Does not include 1986 ATC200X models.

Features 392 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Special tips / Parts replacement / Expendable supplies / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic’s tips / ”Off the road” rules / Safety

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Lubrication / Clutch / Transmission / Brakes / Front suspension and steering / Electrical problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Service intervals / Tires and wheels / Battery (so equipped) / Periodic lubrication / Periodic maintenance / Engine tune-up

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valve and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Right-hand crankcase cover / Oil pump / Starter gears / Crankcase and crankshaft / Camshaft chain and tensioner / Recoil starter / Kickstarter / Service and adjustment

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch operation / Centrifugal clutch / Manual clutch / Manual clutch inspection / Clutch release mechanism / Clutch lifting mechanism / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Subtransmission / Output gear

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable replacement / Throttle / Fuel shutoff valve / Fuel tank / Fuel filter / Crankcase breather system / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Voltage regulator / Alternator / Alternator testing / Capacitor discharge ignition / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Starting system / Starter / Starter solenoid / Lighting system / Switches / Fuses

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub and axle / Handlebar (with front disc brake) / Handlebar / Front fork and steering stem / Front forks / Steering stem / Tires and wheels

CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear axle and driven sprocket / Driven sprocket / Rear axle / Final drive unit and universal joint / Rear axle collar and axle bearing / Enclosed drive chain / Open drive chain

CHAPTER TEN / BRAKES
Drum brakes / Front drum brake / Rear drum brake / Drum brake inspection / Drum brake cables / Rear drum brake pedal / Front disc brake / Front master cylinder / Front brake pad replacement / Front caliper / Front brake hose replacement / Rear disc brake caliper / Rear brake hose replacement / Rear brake disc / Bleeding the system / Parking brake cable / Rear disc brake pedal

CHAPTER ELEVEN / FRAME
Footpegs / Front carrier / Rear fender tool box / Rear carrier, rear fender and tool box

INDEX

WIRING DIAGRAMS