Description
This Official 2013-2014 Yamaha YFM550 And YFM700 Grizzly Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2013, 2014 Yamaha YFM550 And YFM700 Grizzly ATVs.
General Information
Identification, Vehicle Identification Number, Model Label, Features, Outline Of The Fl System, Fl System, Outline Of The Eps (Electric Power Steering) System, (YFM5FGP YFM5FGPH YFM7FGP YFM7FGPH YFM7FGPSE), Eps (Electric Power Steering) System Block Diagram, (YFM5FGP YFM5FGPH YFM7FGP YFM7FGPH YFM7FGPSE), Instrument Functions, Important Information, Preparation For Removal And Disassembly, Replacement Parts, Gaskets Oil Seals And O-Rings, Lock Washers Plates And Cotter Pins, Bearings And Oil Seals, Circlips, Checking The Connections, Special Tools
Specifications
General Specifications, Engine Specifications, Chassis Specifications, Electrical Specifications, Tightening Torques, General Tightening Torque Specifications, Engine Tightening Torques, Chassis Tightening Torques, Lubrication Points And Lubricant Types, Engine, Lubrication System Chart And Diagrams, Lubrication Diagrams, Cooling System Diagrams, Cable Routing
Periodic Checks And Adjustments
Periodic Maintenance, Introduction, Periodic Maintenance Chart For The Emission, Control System, General Maintenance And Lubrication Chart, Engine, Adjusting The Valve Clearance, Adjusting The Throttle Lever Free Play, Adjusting The Speed Limiter, Checking The Spark Plug, Checking The Ignition Timing, Measuring The Compression Pressure, Checking The Engine Oil Level, Changing The Engine Oil, Cleaning The Air Filter Element, Checking The V-Belt, Replacing The V-Belt, Checking The Throttle Body Joint, Checking The Fuel Line, Checking The Breather Hoses, Checking The Exhaust System, Cleaning The Spark Arrester, Checking The Coolant Level, Checking The Cooling System, Changing The Coolant, Chassis, Adjusting The Front Disc, Adjusting The Rear Disc Brake, Checking The Brake Fluid Level, Checking The Front Brake Pads, Checking The Rear Brake Pads, Checking The Front Brake Hoses, Checking The Rear Brake Hoses, Checking The Rear Brake Hose Protectors, Bleeding The Hydraulic Brake System, Adjusting The Drive Select Lever Control Cable, And Shift Rod, Checking The Final Gear Oil Level, Changing The Final Gear Oil, Checking The Differential Gear Oil Level, Changing The Differential Gear Oil, Checking The Constant Velocity Shaft Assembly, Dust Boots, Checking The Steering System, Adjusting The Toe-In, Checking The Front Shock Absorber Assemblies, Adjusting The Front Shock Absorber Assemblies, Checking The Rear Shock Absorber Assemblies, Adjusting The Rear Shock Absorber Assemblies, Checking The Tires, Checking The Wheels, Checking And Lubricating The Cables, Lubricating The Levers, Lubricating The Pedal, Electrical System, Checking And Charging The Battery, Checking The Fuses, Replacing The Headlight Bulbs, Adjusting The Headlight Beams
Chassis
General Chassis, Installing The Rear Fender, Installing The Footrest Boards, Front Wheels, Removing The Front Wheels, Checking The Front Wheels, Checking The Front Wheel Hubs, Installing The Front Brake Discs, Installing The Front Wheel Hubs, Installing The Front Wheels, Rear Wheels, Removing The Rear Wheels, Checking The Rear Wheels, Checking The Rear Wheel Hubs, Installing The Rear Brake Discs, Installing The Rear Wheel Hubs
Installing The Rear Wheels, Front Brake, Introduction, Checking The Front Brake Discs, Replacing The Front Brake Pads, Disassembling The Front Brake Calipers, Checking The Front Brake Calipers, Assembling The Front Brake Calipers, Installing The Front Brake Calipers, Checking The Front Brake Master Cylinder, Assembling The Front Brake Master Cylinder, Installing The Front Brake Master Cylinder, Rear Brake, Introduction, Checking The Rear Brake Discs, Replacing The Rear Brake Pads, Removing The Rear Brake Master Cylinder, Disassembling The Rear Brake Calipers, Checking The Rear Brake Calipers, Assembling The Rear Brake Calipers, Installing The Rear Brake Calipers, Checking The Rear Brake Master Cylinder, Assembling The Rear Brake Master Cylinder, Installing The Rear Brake Master Cylinder, Handlebar, Removing The Handlebar-
Checking The Handlebar, Installing The Handlebar, Steering Stem, Checking The Steering Stem, Installing The Steering Stem (For YFM5Fg YFM5Fgh), Installing The Steering Stem (For YFM5FGP YFM5FGPH, YFM7FGP YFM7FGPH YFM7FGPSE), Installing The Pitman Arm (For YFM5Fg YFM5Fgh), Installing The Pitman Arm (For YFM5FGP YFM5FGPH YFM7FGP YFM7FGPH YFM7FGPSE), Tie-Rods And Steering Knuckles, Removing The Steering Knuckles, Checking The Tie-Rods, Checking The Steering Knuckles And Front, Wheel Bearings, Checking The Steering Knuckle Ball Joints, Installing The Tie-Rods, Installing The Front Arm Protectors, Front Arms And Front Shock Absorber Assemblies, Checking The Front Arms, Checking The Front Shock Absorber Assemblies, Checking The Front Arm Ball Joints, Installing The Front Arms And Front Shock, Absorber Assemblies, Installing The Front Arm Protectors, Rear Knuckles And Stabilizer, Checking The Rear Knuckles And Rear Wheel, Bearings, Checking The Stabilizer, Installing The Rear Arm Protectors, Rear Arms And Rear Shock Absorber Assemblies, Checking The Rear Arms, Checking The Rear Shock Absorber Assemblies, Installing The Rear Arms And Rear Shock Absorber Assemblies
Engine
Engine Removal, Installing The Muffler, Installing The V-Belt Cooling Ducts, Installing The Drive Select Lever Unit
Installing The Engine, Cylinder Head, Removing The Cylinder Head, Checking The Cylinder Head, Checking The Camshaft Sprocket, Checking The Tappet Covers And Camshaft, Sprocket Cover, Checking The Timing Chain Tensioner, Installing The Cylinder Head, Rocker Arms And Camshaft, Removing The Rocker Arms And Camshaft, Checking The Camshaft, Checking The Decompression System, Checking The Rocker Arms And Rocker Arm Shafts
Installing The Camshaft And Rocker Arms, Valves And Valve Springs, Removing The Valves, Checking The Valves And Valve Guides, Checking The Valve Seats, Checking The Valve Springs, Installing The Valves, Cylinder And Piston, Removing The Piston, Checking The Cylinder And Piston, Checking The Piston Rings, Checking The Piston Pin, Installing The Piston And Cylinder, Ac Magneto And Starter Clutch, Removing The Ac Magneto Rotor, Removing The Starter Clutch, Checking The Stator Coil And Crankshaft, Position Sensor, Checking The Starter Clutch, Checking The Torque Limiter, Installing The Starter Clutch, Installing The Ac Magneto, Electric Starter, Checking The Starter Motor, Assembling The Starter Motor, Balancer Gears And Oil Pump Gears, Removing The Balancer Driven Gear And Oil, Pump Driven Gear, Checking The Oil Pump Drive, Checking The Balancer Drive, Installing The Balancer Drive Gear Balancer, Driven Gear And Oil Pump Driven Gear, Primary And Secondary Sheaves, Removing The Primary And Secondary Sheaves, Disassembling The Secondary Sheave, Checking The V-Belt, Checking The Primary Sheave, Checking The Primary Sheave Weights, Checking The Primary Sheave Sliders, Checking The Secondary Sheave, Assembling The Primary Sheave, Assembling The Secondary Sheave, Installing The Primary And Secondary Sheaves, Clutch, Removing The Clutch, Checking The Clutch, Checking The Clutch Shoe, Assembling The Clutch Housing
Installing The Clutch, Crankcase, Separating The Crankcase, Checking The Timing Chain And Timing Chain Guide, Checking The Relief Valve, Checking The Bearings, Checking The Crankcase, Assembling The Crankcase, Installing The Shift Lever, Crankshaft And Oil Pump, Removing The Crankshaft, Checking The Oil Pump, Checking The Oil Strainer, Checking The Crankshaft, Assembling The Oil Pump, Installing The Crankshaft, Transmission, Removing The Transmission, Checking The Shift Forks, Checking The Shift Drum, Checking The Transmission, Checking The Secondary Shaft, Checking The Stopper Lever And Stopper Wheel, Assembling The Shift Fork Assembly, Installing The Shift Forks And Shift Drum, Middle Gear, Removing The Middle Drive Shaft, Removing The Middle Driven Shaft, Checking The Pinion Gears, Installing The Bearing And Oil Seals, Installing The Middle Driven Shaft, Installing The Middle Drive Shaft, Measuring The Middle Gear Backlash, Aligning The Middle Gear
Cooling System
Radiator, Checking The Radiator, Installing The Radiator, Thermostat, Checking The Thermostat, Installing The Thermostat, Water Pump, Disassembling The Water Pump, Checking The Water Pump, Assembling The Water Pump
Fuel System
Fuel Tank, Removing The Fuel Tank, Removing The Fuel Pump, Checking The Fuel Pump Body, Checking The Fuel Tank Breather Hose Joint, Installing The Fuel Pump, Installing The Fuel Tank, Throttle Body, Removing The Throttle Body Assembly, Checking The Injector, Checking The Throttle Body, Installing The Throttle Body Assembly, Checking The Fuel Pressure, Adjusting The Throttle Position Sensor
Drive Train
Troubleshooting, Checking Noises, Troubleshooting Chart, Front Constant Velocity Shaft Assemblies Differential
Assembly And Front Drive Shaft, Disassembling The Front Constant Velocity Shaft, Assemblies, Checking The Front Constant Velocity Shaft, Assemblies, Assembling The Front Constant Velocity Shaft, Assemblies, Removing The Differential Gear Assembly, Checking The Differential Assembly, Checking The Differential Motor, Assembling The Differential Assembly, Measuring The Differential Gear Backlash, Adjusting The Differential Gear Backlash, Rear Constant Velocity Shaft Assemblies Final Drive, Assembly And Rear Drive Shaft, Disassembling The Rear Constant Velocity Shaft, Assemblies, Checking The Rear Constant Velocity Shaft, Assemblies, Assembling The Rear Constant Velocity Shaft, Assemblies, Disassembling The Final Drive Pinion Gear Assembly, Checking The Rear Drive Shaft, Checking The Final Drive Assembly, Assembling The Final Drive Case, Assembling The Final Drive Pinion Gear Assembly, Selecting The Final Drive Pinion Gear Shim(S), Selecting The Final Driven Pinion Gear Shim, (Final Drive Case Side) And Thrust Washer, Selecting The Final Driven Pinion Gear Shim, (Final Drive Case Cover Side), Selecting The Wheel Gear Shim(S), Measuring The Final Gear Backlash, Adjusting The Final Gear Backlash,,
Electrical System
Ignition System, Circuit Diagram, Troubleshooting, Electric Starting System, Circuit Diagram, Starting Circuit Cut-Off System Operation
Troubleshooting, Charging System, Circuit Diagram, Troubleshooting, Lighting System, Circuit Diagram, Troubleshooting, Signaling System, Circuit Diagram, Troubleshooting, Cooling System, Circuit Diagram, Troubleshooting, Fuel Injection System, Circuit Diagram, Ecu Self-Diagnostic Function
Self-Diagnostic Function Table, Troubleshooting Method, Diagnostic Mode, Troubleshooting Details, Fuel Pump System, Circuit Diagram
Troubleshooting, 2Wd 4Wd Selecting System, Circuit Diagram, Troubleshooting, Eps (Electric Power Steering) System (For YFM5FGP
YFM5FGPH YFM7FGP YFM7FGPH YFM7FGPSE), Circuit Diagram, Eps Control Units Self-Diagnostic Function, Eps Warning Light During Normal Operation, Diagnostic Mode, Self-Diagnostic Function Table (Eps System), Troubleshooting Details (Eps System), Electrical Components, Checking The Switches, Checking The Bulbs And Bulb Sockets, Checking The Fuses, Checking And Charging The Battery, Checking The Relays, Checking The Diode, Checking The Spark Plug Cap, Checking The Ignition Coil, Checking The Ignition Spark Gap, Checking The Crankshaft Position Sensor, Checking The Lean Angle Sensor, Checking The Starter Motor Operation, Checking The Stator Coil, Checking The Rectifier Regulator, Checking The Fuel Sender, Checking The Speed Sensor, Checking The Radiator Fan Motor, Checking The Radiator Fan Motor Circuit Breaker, Checking The Coolant Temperature Sensor, Checking The Throttle Position Sensor, Checking The Intake Air Pressure Sensor, Checking The Intake Air Temperature Sensor, Checking The Eps Motor (For YFM5FGP YFM5FGPH, YFM7FGP YFM7FGPH YFM7FGPSE), Checking The Eps Torque Sensor (For YFM5FGP
YFM5FGPH YFM7FGP YFM7FGPH YFM7FGPSE),,
Troubleshooting
General Information, Starting Failures, Incorrect Engine Idling Speed, Poor Medium-And-High-Speed Performance, Faulty Drive Train, Faulty Gear Shifting, Shift Lever Does Not Move, Jumps Out Of Gear, Faulty Clutch, Overheating, Overcooling, Poor Braking Performance, Faulty Shock Absorber Assembly, Unstable Handling, Faulty Lighting Or Signaling System
