Description
This Honda Rincon TRX680 Service Manual describes the proper methods and procedures for performing service, maintenance and repairs on:
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
This manual is printed and bound by Honda and is an official OEM printed manual.
Table of Contents
General Information
Technical Features
Frame, Body Panels, Exhaust System
Maintenance
Lubrication System
Fuel System (PGM-FI)
Cooling System
Engine Removal, Installation
Cylinder Head, Valve, Camshaft
Cylinder, Piston
Alternator, Starter Clutch
Sub-transmission, Gearshift Linkage
Crankcase, Crankshaft, Balancer
Drivetrain System
Front Wheel, Suspension, Steering
Rear Wheel, Suspension
Brake System
Front Driving Mechanism
Rear Driving Mechanism
Battery, Charging System
Ignition System
Electric Starter
Lights, Meters, Switches
Wiring Diagram
Troubleshooting
Index
Index of Topics
Accessory Socket
Air Cleaner
Air Cleaner Housing
Air Cleaner Housing Drain Plug
Alternator Charging Coil
Alternator Stator, Starter Reduction
Gears
Alternator, Starter Clutch Specifications
Automatic Transmission System
Bank Angle Sensor
Battery
Battery, Charging System Specifications
Body Panel Locations
Brake Fluid
Brake Fluid Replacement, Air Bleeding Brake Light Switch
Lights, Meters, Switches
Maintenance
Brake Pad, Disc
Brake Pads Wear
Brake System
Brake System Specifications
Cable & Harness Routing
Camshaft
Case Bearing Replacement
Center Mud Guard
Charging System Inspection
Combination Meter
Component Location
Battery, Charging System
Electric Starter
Ignition System
Lights, Meters, Switches
Coolant Replacement
Cooling System
Cooling System Specifications
Crankcase Assembly
Crankcase Bearing Replacement
Crankcase Separation
Crankcase, Crankshaft, Balancer
Specifications
Crankshaft
Cylinder Compression
Cylinder Head Assembly
Cylinder Head Cover Assembly, Installation
Cylinder Head Cover Removal, Disassembly
Cylinder Head Disassembly
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head, Valves, Camshaft
Specifications
Cylinder, Piston Inspection
Cylinder, Piston Installation
Cylinder, Piston Removal
Cylinder, Piston Specifications
Differential Assembly
Differential Disassembly, Inspection
Differential Installation
Differential Removal
Diode
Drive Mode Select Switch
Drive Shaft Boots
Drivetrain Connector Location
Drivetrain DTC Index
Drivetrain DTC Troubleshooting
Drivetrain Specifications
Drivetrain System Diagram
Drivetrain System Location
Drivetrain Troubleshooting
Information
DTC Troubleshooting
ECT Sensor
Electric Starter Specifications
Emission Control Systems
Engine & Frame Torque Values
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil
Engine Oil Filter
Engine Removal
Engine Side Cover
Engine Stop Relay
Exhaust System
Final Drive Assembly
Final Drive Disassembly, Inspection
Final Drive Inspection
Final Drive Installation
Final Drive Removal
Final Gear Case Bearing Replacement
Flywheel, Starter Clutch
Front Brake Caliper
Front Brake Switch
Front Carrier
Front Carry Pipe
Front Crankcase Cover
Front Drive Shaft
Front Driving Mechanism Specifications
Front Fender
Front Grille
Front Master Cylinder
Front Mud Guard
Front Shock Absorber
Front Wheel
Front Wheel, Suspension, Steering
Specifications
Fuel Gauge, Fuel Level Sensor
Fuel Line
Fuel Line Inspection
Fuel Pump Relay
Fuel System (PGM-FI)
Fuel System Specifications
Fuel Tank
Fuel Tank Cover
Fuel Tank Side Cover
Gear Position Switch
Gear Selector Lever Linkage
Gearshift Switch
General Specifications
GPS Receiver (GPS Model Only)
Handlebar
Handlebar Switch
Headlight
Horn (australia Type Only)
Horn Button (australia Type Only)
Iacv
Iacv (idle Air Control Valve)
Ignition Coil
Ignition Switch
Ignition System Inspection
Ignition System Specifications
Ignition Timing
Injector
Inner Fender
Lights, Meters, Switches Specifications
Lubrication & Seal Points
Lubrication System Diagram
Lubrication System Specifications
Meter Cover
Mil Circuit Inspection
Model Identification
Muffler Protector
Nuts, Bolts, Fasteners
Oil Cooler
Oil Pressure Check
Automatic Transmission
Lubrication System
Oil Pump
Outer Fender
Pcm (powertrain Control Module)
PGM-FI Connector Location
PGM-FI DTC Index
PGM-FI System
PGM-FI System Diagram
PGM-FI System Location
PGM-FI Troubleshooting Information
Radiator Coolant
Radiator Reserve Tank
Radiator, Cooling Fan
Rear Brake Caliper
Rear Brake Disc
Rear Brake Master Cylinder, Brake Pedal
Rear Carrier, Mud Guard
Rear Crankcase Cover
Rear Drive Shaft
Rear Driving Mechanism Specifications
Rear Fender
Rear Final Gear Case Oil And
Differential Oil
Rear Shock Absorber, Suspension Arm
Rear Wheel
Rear Wheel, Suspension Specifications
Recoil Starter
Regulator, Rectifier
Right Side Cover
Seat
Selector Cable Adjustment
Service Information
Alternator, Starter Clutch
Battery, Charging System
Brake System
Cooling System
Crankcase, Crankshaft, Balancer
Cylinder Head, Valve, Camshaft
Cylinder, Piston
Drivetrain System
Electric Starter
Engine Removal, Installation
Frame, Body Panels, Exhaust System
Front Driving Mechanism
Front Wheel, Suspension, Steering
Fuel System (PGM-FI)
Ignition System
Lights, Meters, Switches
Lubrication System
Maintenance
Rear Driving Mechanism
Rear Wheel, Suspension
Sub-transmission, Gearshift Linkage
Service Information Maintenance Schedule
Fuel Line
Service Rules
Shift Clutch, Mainshaft Assembly
Shift Clutch, Mainshaft Disassembly
Shift Valve Body
Skid Plate, Engine Guard
Spark Arrester
Sparkplug
Standard Torque Values
Starter Motor
Starter Relay Switch
Steering Cover
Steering Shaft
Steering Shaft Holder Bearing
Steering System
Sub Fuel Tank, Fuel Pump
Sub-transmission
Sub-transmission, Gearshift Linkage
Specifications
Suspension
Suspension Arm
Symptom Troubleshooting
Drivetrain System
Fuel System (PGM-FI)
System Components
Alternator, Starter Clutch
Brake System
Crankcase, Crankshaft, Balancer
Cylinder Head, Valve, Camshaft
Cylinder, Piston
Drivetrain System
Engine Removal, Installation
Front Driving Mechanism
Front Wheel, Suspension, Steering
Fuel System (PGM-FI)
Rear Driving Mechanism
Rear Wheel, Suspension
Sub-transmission, Gearshift Linkage
System Diagram
Battery, Charging System
Electric Starter
Ignition System
System Flow Pattern
Cooling System
System Testing
Taillight
Temperature Indicator, Temperature Sensor
Thermostat
Throttle Body
Throttle Housing
Throttle Operation
Tie-rod
Tie-rod And Joint Boot
Tires
Torque Converter Inspection
Torque Converter Installation
Torque Converter Removal
Trim Clip
Troubleshooting
Alternator, Starter Clutch
Battery, Charging System
Brake System
Cooling System
Crankcase, Crankshaft, Balancer
Cylinder Heada, Alve, Camshaft
Cylinder, Piston
Electric Starter
Engine Does Not Start Or Is Hard To Start
Engine Lacks Power
Frame, Body Panels, Exhaust System
Front Driving Mechanism
Front Wheel, Suspension, Steering
Ignition System
Lubrication System
Poor Handling
Poor Performance At High Speed
Poor Performance At Low And Idle Speed
Rear Driving Mechanism
Rear Wheel, Suspension
Sub-transmission, Gearshift Linkage
Universal Joint
Valve Clearance
Valve Guide Replacement
Valve Seat Inspection, Refacing
Water Pump
Wheel Hub And Knuckle
Wheel Hub, Knuckle(rear)
Wheels, Tires
Wiring Diagram
