1996-2004 Honda XR400R Cyclepedia Printed Motorcycle Service Manual

$38.95 $27.50

SKU: CPP-303 Category:


Do you need to service a 1996-2004 Honda XR400R motorcycle? The Cyclepedia Press LLC Honda XR400R printed service manual features 392 pages of detailed black and white photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Honda dealer trained technician.

Buy the book and get 1 year of access to the Cyclepedia online manual + tech support for free!

Model Coverage:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Honda XR400R motorcycles.

Table of Contents

Quick Reference
General Torque Specifications
Torque Specifications
VIN and Engine Number Location
Periodic Maintenance
Air Filter Servicing
Brake Bleeding
Clutch Cable Adjustment
Compression Check
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Front Brake Inspection and Pad Replacement
Periodic Maintenance Chart
Rear Brake Pad Inspection & Replacement
Spark Arrester
Spark Plug
Throttle Free Play
Valve Adjustment
Wheel and Axle Inspection
Steering Inspection
Decompressor Service
Brake Pedal Adjustment
External Components
Exhaust System
Front Fender
Front Number Plate & Headlight
Fuel Tank
Rear Fender
Side Covers
Engine Guard
Side Stand
Gearshift Pedal
Subframe Removal & Installation
Kickstart Lever
Fuel System
Carburetor Removal and Installation
Carburetor Assembly
Carburetor Disassembly
Petcock and Fuel Strainer
Camshaft Installation
Camshaft Removal
Crankcase Assembly
Crankcase Splitting
Cylinder Head
Cylinder and Piston
Engine Removal
Engine Installation
Left Side Engine Components Removal
Oil Pump
Gear Shift Linkage
Transmission Assembly
Transmission Removal
Left Side Engine Components Install
Oil Pipe Removal & Installation
Right Crankcase Cover
Cylinder Head Cover
Clutch Cover Removal & Installation
Crankcase Bearings
Kickstarter Assembly
Decompressor Assembly Removal
Right Hand Side Engine Components
Final Drive
Drive Chain
Engine Sprocket
Rear Sprocket
Steering Bearing Service
Front Suspension
Fork Removal and Installation
Front Suspension Adjustment
Front Fork Assembly
Front Fork Disassembly
Rear Suspension
Suspension Linkage
Shock Absorber Service
Shock Absorber Removal & Installation
Swingarm Bearing Inspection & Replacement
Rear Suspension Adjustment
Front Caliper
Rear Brake Caliper
Master Cylinder
Rear Brake Master Cylinder
Brake Discs
Wheel Bearing Replacement
Front Wheel
Rear Wheel
Electrical Systems
Lighting System
Ignition System & Troubleshooting
Stop Switch
Wiring Diagram
Headlight Bulb Replacement
Tail Light Bulb Replacement

Parts Diagrams


Professional Tech Support

Additional information

Weight 1.63 lbs
Dimensions 12 × 10 × 1 in

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