1996-2004 Honda XR400R Cyclepedia Printed Motorcycle Service Manual

$34.97 $24.97

SKU: CPP-303 Category:


Do you need to service a 1996-2004 Honda XR400R motorcycle? The Cyclepedia Press LLC Honda XR400R printed service manual features 392 pages of detailed black and white photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Honda dealer trained technician.

Buy the book and get 1 year of access to the Cyclepedia online manual + tech support for free!

Model Coverage:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Honda XR400R motorcycles.

Table of Contents

Quick Reference
General Torque Specifications
Torque Specifications
VIN and Engine Number Location
Periodic Maintenance
Air Filter Servicing
Brake Bleeding
Clutch Cable Adjustment
Compression Check
Drive Chain Adjustment
Engine Idle Speed
Engine Oil
Front Brake Inspection and Pad Replacement
Periodic Maintenance Chart
Rear Brake Pad Inspection & Replacement
Spark Arrester
Spark Plug
Throttle Free Play
Valve Adjustment
Wheel and Axle Inspection
Steering Inspection
Decompressor Service
Brake Pedal Adjustment
External Components
Exhaust System
Front Fender
Front Number Plate & Headlight
Fuel Tank
Rear Fender
Side Covers
Engine Guard
Side Stand
Gearshift Pedal
Subframe Removal & Installation
Kickstart Lever
Fuel System
Carburetor Removal and Installation
Carburetor Assembly
Carburetor Disassembly
Petcock and Fuel Strainer
Camshaft Installation
Camshaft Removal
Crankcase Assembly
Crankcase Splitting
Cylinder Head
Cylinder and Piston
Engine Removal
Engine Installation
Left Side Engine Components Removal
Oil Pump
Gear Shift Linkage
Transmission Assembly
Transmission Removal
Left Side Engine Components Install
Oil Pipe Removal & Installation
Right Crankcase Cover
Cylinder Head Cover
Clutch Cover Removal & Installation
Crankcase Bearings
Kickstarter Assembly
Decompressor Assembly Removal
Right Hand Side Engine Components
Final Drive
Drive Chain
Engine Sprocket
Rear Sprocket
Steering Bearing Service
Front Suspension
Fork Removal and Installation
Front Suspension Adjustment
Front Fork Assembly
Front Fork Disassembly
Rear Suspension
Suspension Linkage
Shock Absorber Service
Shock Absorber Removal & Installation
Swingarm Bearing Inspection & Replacement
Rear Suspension Adjustment
Front Caliper
Rear Brake Caliper
Master Cylinder
Rear Brake Master Cylinder
Brake Discs
Wheel Bearing Replacement
Front Wheel
Rear Wheel
Electrical Systems
Lighting System
Ignition System & Troubleshooting
Stop Switch
Wiring Diagram
Headlight Bulb Replacement
Tail Light Bulb Replacement

Parts Diagrams


Professional Tech Support

Additional information

Weight 1.63 lbs
Dimensions 12 × 10 × 1 in

Check out these Honda XR400R products from our partner websites.

Rocker Arm +timing Chain + Cam Shaft Camshaft For Honda Xr400r Xr 400r 1996-2004

Price: $78.99
Learn More

Motion Pro 08-0175 Spark Plug Socket For 2002 Honda Xr400r

Price: $33.35
Learn More

New Xr400r Carburetor Assembly Replacement Honda Xr400r Carburetor Us

Price: $115.45
Learn More

Honda Xr400r Xr 400r Cylinder Piston Rings Gasket Top End Kit Set 1996-2004

Price: $104.95
Learn More

New Carb Fits For 1998-2004 Honda Xr400r Xr 400r Carburetor Assy 6100-kcy-762 Us

Price: $112.99
Learn More

Team Honda Graphics Xr600 Xr400 96 97 98 99 2000 2001 2002 03 04 Xr400r Xr600r

Price: $47.95
Learn More

New Red Front Rear Fender Set Honda Xr250r Xr400r Guard Acerbis Xr250 Xr400 #j03

Price: $59.95
Learn More

Honda Oem Cam Timing Chain Xr400r Trx400ex Trx450r Crf450r Crf450x 14401-meb-671

Price: $44.90
Learn More

Honda Xr400r Red With Gripper Seat Cover 1996 1997 1998 1999 2000

Price: $37.00
Learn More

New Genuine Honda Chain Slider Xr400 R Xr600 R Xr650 L Oem (see Notes) #x00

Price: $39.95
Learn More

1996-2004 Honda Xr400r 400 R Red O Ring Chain And Sprocket 15/45 110l

Price: $69.95
Learn More

Honda Performance Clutch Kit Xr400r [1997-2004] Friction & Steel Plates +springs

Price: $47.85
Learn More

Honda Xr400r Graphic Kit Decal Wrap Dirt Bike Stickers Xr 400 R 1996-2004 Reap R

Price: $79.95
Learn More

397cc Cylinder Piston Gasket Spark Plug Top End Kit Combo 1996-2004 Honda Xr400

Price: $339.95
Learn More

1996 - 2004 Honda Xr400 Xr 400 Oil Cooler Radiator Line Mount

Price: $149.99
Learn More

Xr 400 Honda 1997 Xr 400r 1997 Super Trapp Spark Arrestor

Price: $115.16
Learn More

Xr 400 Honda 1997 Xr 400r 1997 Front Wheel

Price: $96.66
Learn More

Honda 1996 Xr400r Xr400 Rt Crankshaft Crank & Rod Set 97 98 99 00 01 02 03

Price: $75.00
Learn More

1996 - 2004 Genuine Honda Xr400r Top End Kit Xr400 Oem

Price: $167.50
Learn More

Headlight Cover Shroud Number Plate Set 96-04 Xr250 R Xr400 R (see Notes) #s64

Price: $84.99
Learn More

Honda Xr 400r Xr400r Cylinder Head Valve Cover W/ Rocker Arms 96-04 Oem Nice

Price: $125.00
Learn More

Xr 400 Honda 1997 Xr 400r 1997 Head Light Assembly

Price: $41.21
Learn More

Xr 400 Honda 1997 Xr 400r 1997 Counter Sprocket Guard

Price: $38.98
Learn More

Xr 400 Honda 1997 Xr 400r 1997 Clarke Gas Tank Holds 3.5 Gallons

Price: $141.81
Learn More

Cylinder Piston Gasket Camshaft Top End Kit For Honda Xr400r 1996-2004

Price: $139.95
Learn More

Xr 400 Honda 1997 Xr 400r 1997 Transmission Assembly

Price: $206.66
Learn More

Honda Xr400 Xr 400 400r Wiseco Heavy Duty Clutch Billet Basket Steels Fibers Spr

Price: $229.99
Learn More