1987 Kawasaki KDX200C2 Motorcycle Service Manual

Description

This 1987 Kawasaki KDX200C2 Service Manual is a reproduction of the original out of print service manual. This service manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1987 Kawasaki KDX200C2 two-stroke trail bike motorcycles.

Table of Contents
General Information
Specifications
Location of Parts
Fuel
Transmission Oil
Fuel Tap
Timer Unit and Switches
Starting the Engine
Shifting Gears
Stopping the Motorcycle
Stopping the Engine
Break-In
Daily Pre-ride Inspection
After-Ride Check Points
Lubrication
Periodic Maintenance Chart
Bolt and Nut Tightening
Torque Tables
Cleaning
Storage
Special Tools
Troubleshooting

Fuel System
Carburetor
Carburetor Adjustment
Reed Valve
Air Cleaner
Throttle Cable Adjustment

Engine Removal and Installation
Engine Removal
Engine Installation
Engine disassembly Flow Chart

Engine Top End
Engine Top End Disassembly
Engine Top End Assembly
Decarbonization
Cylinder and Piston Maintenance
Exhaust System

Engine Bottom End, Clutch, and Transmission
Clutch Adjustment
Transmission Oil
Engine Bottom End Disassembly
Engine Bottom End Assembly
Engine Bottom End, Clutch and Transmission Maintenance

Final Drive
Drive Chain
Sprockets

Brakes and Wheels
Front Disc Brake
Front Brake Maintenance
Rear Brake
Wheels

Suspension
Steering
Front Fork
Rear Suspension (Uni-Trak)
Uni-Trak System Lubrication
Uni-Trak Maintenance

Electrical System
Spark Plug
Ignition Timing
Headlight
Electrical System Maintenance
Wiring Diagram