1983-1984 KTM 420-495 Motorcycle Owners Repair Manual

Description

This 1983-1984 KTM 420-495 Motorcycle Owners Repair Manual is an authorized reproduction of the original manual. It provides detailed service information, step-by-step repair instruction and maintenance specifications for 1983-1984 KTM 420-495 motorcycle including:

1983 KTM 495XC
1983 KTM 495MX
1983 KTM 420XC
1983 KTM 420GS
1984 KTM 495MXC
1984 KTM 495MX
1984 KTM 420MXC
1984 KTM 420GS

Table of Contents:

TECHNICAL DATA – FRAME

Instructions for first operation, Maintenance on frame.

TYPE OF ENGINE / TECHNICAL DATA – ENGINE

Tolerances specifications, Gasket thicknesses, Torque specifications, Special KTM service tools.
REMOVING AND REFITTING ENGINE / DISMANTLING THE ENGINE
SERVICING ON INDIVIDUAL COMPONENTS

Engine: Replacing gearbox bearings,
Crankshaft bearings – Outer bearing rings, Crankshaft: Replacement of bearings, Checking crankshaft end play, Kick starter assembly, Gearbox: Drive shaft assembly, Driven shaft assembly, Gear shift assembly, Clutch, Piston, piston ring, cylinder, Reed valve
ENGINE ASSEMBLY

Refitting the gearbox, Gear shift assembly, Crankshaft, Primary drive-clutch, Piston and cylinder, Adjusting the Dimension, Ignition, Adjusting the Timing
OIL CHECK, OIL CHANGE / IGNITION SYSTEM AND GENERATOR / CARBURETOR / AIR FILTER / LUBRICATING AND MAINTENANCE SCHEDULE / TROUBLESHOOTING