Description
This 1978, 1979 1980 Suzuki TS125 Motorcycle Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1978-1980 Suzuki TS125 motorcycles. This is the same information used by Suzuki mechanics.
Please note the original publication is out of print and is available only as a high quality reproduction. Originally printed April, 1978.
The TS125C has been completely redesigned for 1978. A power reed type engine, RM style suspension and crisp new styling make it the leader in its class! While the new TS125C utilizes the newest, most modern technology, proper servicing performed at the recommended intervals is still required to insure performance and reliability. This service manual has been written to insure that all the necessary information for proper servicing is available to Suzuki motorcycle mechanics and do it yourself owners. Service performed thoroughly and accurately will enable these models to perform to their optimum
and provide maximum enjoyment and satisfaction to the rider.
Table of Contents
General Information
MODEL IDENTIFICATION
SERIAL NUMBER LOCATION
SPECIFICATIONS AND INFORMATION
SERVICE DATA AND TIGHTENING TORQUE
SERVICE DATA
Engine
Chassis
TIGHTENING TORQUE
Engine
Chassis
Torque Specifications
Millimeters – Inches Conversion Tables
Decimal Equivalents
Unit Conversion Table
List of Abbreviations
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
For non-EPA Units
For EPA Units
PERIODIC MAINTENANCE PROCEDURES
Battery
Cylinder Head Nuts and Exhaust Pipe Bolts
Spark Plug
Contact Breaker Point
Ignition Timing
Fuel Line
Fuel Filter
Air Cleaner
Control Cables
Transmission Oil
Carburetor Idle RPM
Drive Chain
Brakes
Tires
Steering Stem
Chassis Bolts and Nuts
Special Materials
Special Tools
Troubleshooting
FUEL AND OIL SYSTEM
CARBURETOR
Construction
Jetting
Fuel Level Adjustment
Idle RPM
OIL PUMP
Air Bleeding
Checking Oil Pump Capacity
CONTROL CABLES ADJUSTMENT
Throttle Cable
Oil Pump Control Cable
Emission Control and Regulation
REGULATION
EMISSION CONTROL CARBURETOR COMPONENTS
GENERAL EMISSION INFORMATION
Carbon Monoxide
Hydrocarbons
Electrical Equipment
ENGINE ELECTRICAL
Description
Ignition System Components
Checking and Adjusting Ignition Timing
Charging System Components
CHASSIS ELECTRICAL
Check Lamps and Switches
Check Horn
WIRING
WIRING DIAGRAM
Chassis
STEERING
Disassembly
Inspection
Replacement of Steering Stem Races
Reassembly
FRONT FORK
Disassembly
Replacement of Front Fork Oil Seal
Reassembly
FRONT WHEEL
Inspection
REAR SHOCK ABSORBERS
REAR WHEEL
Inspection
DRIVE CHAIN AND SPROCKETS
Joint Clip Position
Chain Tension Adjustment
Checking the Drive Chain for Wear
Lubrication
Checking the Sprockets for Wear
FRONT BRAKE
Brake Shoes
Brake Drum
Brake Lever Operation
REAR BRAKE
Brake Drum
Brake Pedal Operation
TS12SN (1979 MODEL)
Specifications
Service Data
Wiring Diagram
TS125T (1980 MODEL)
SPECIFICATIONS
SERVICE DATA
EMISSION CONTROL & REGULATIONS
MODIFICATIONS
Clutch
Reed Valve
Transmission
Ignition System
Charging System
WIRING DIAGRAM
WIRE AND CABLE ROUTING
