99924-1032-05
Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual

Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Service Manual

$23.44

SKU: 99924-1032-05. Category: .

Product Description

This 294 page, Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984-1985 ZN1100B, 1981-1983 KZ1100A, 1982-1983 KZ1100D Kawasaki motorcycles. This book is out of print and available as a high quality reproduction only.

This Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual is designed primarily for use by motorcycle mechanics in a properly equipped shop, although it contains enough detail and basic information to make it useful to the motorcycle user who desires to carry out his own basic maintenance and repair work. Since a certain basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily; the adjustments, maintenance, and repair should be carried out only by qualified mechanics whenever the owner has insufficient experience, or has doubts as to his ability to do the work, so that the motorcycle can be operated safely.

In order to perform the work efficiently and to avoid costly mistakes, the mechanic should read this Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual thoroughly familiarizing himself with the procedures before starting work, and then do the work carefully in a clean area. Whenever special tools or equipment is specified, makeshift tools or equipment should not be used. Precision measurements can only be made if the proper instruments are used, and the use of substitute tools may adversely affect safe operation of the motorcycle.

This Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual consists of the following major chapters:

1. “General Information” contains general information which will be useful when servicing the motorcycle.

2. “Scheduled Maintenance” gives the procedures for all maintenance which must be done periodically.

3. “Non-Scheduled Maintenance” describes the procedures for inspection, adjustment, and repair which may become necessary unexpectedly or irregularly.

4. “Disassembly” gives teardown sequences required to service most major components. Unless specific instructions are given for assembly and installation, they are performed by reversing the removal/disassembly sequences.

5. “Appendix” in the back of this manual contains miscellaneous information, including an additional considerations for racing, troubleshooting guide, and unit coversion table.

NOTE: Explanation on major changes and additions, that are unique to later year units since the publication of this Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual, will be added in the end of the text.

Kawasaki 1981-1983 KZ1100 1984-1985 ZN1100 Shaft Drive Factory Service Manual Table of Contents

General Infrmatin
BEFRE SERVICING
MDEL INDENTIFICATIN
SPECIFICATINS
SERVICE DATA
TRQUE AND LCKING AGENT
SPECIAL TLS
WIRING DIAGRAMS

Scheduled Maintenance
PERIODIC MAINTENANCE CHART
ENGINE OIL, OIL FILTER
FINAL GEAR CASE OIL
PROPELLER SHAFT JOINT
FUEL SYSTEM
SPARK PLUGS
IGNITION SYSTEM
VALVE CLEARANCE
AIR SUCTION VALVES (US Model)
AIR CLEANER
THROTTLE GRIP
CARBURETORS
CLUTCH
BRAKES
BRAKE LIGHT SWITCHES
STEERING
FRONT FORK
WHEELS
SWING ARM
BATTERY
GENERAL LUBRICATION
BLT AND NUT TIGHTENING

Non-scheduled Maintenance – Engine
FUEL TANK, FUEL TAP
CARBURETORS
CAMSHAFTS
CAMSHAFT CHAIN CHAIN GUIDES, CHAIN TENSIONER
CYLINDER HEAD, VALVES
KAWASAKI CLEAN AIR SYSTEM (US Mdel)
CYLINDER BLCK, PISTNS
CRANKSHAFT, CNNECTING RDS
CLUTCH, CAM DAMPER
TRANSMISSIN, SHIFT MECHANISM
FRNT BEVEL GEAR CASE
ENGINE LUBRICATIN SYSTEM

Nn-scheduled Maintenance – Chassis
WHEELS
PRPELLER SHAFT, FINAL GEAR CASE
BRAKES
STEERING
FRNT FRK
REAR SHCK ABSRBERS
SWING ARM

Nn-scheduled Maintenance- Electrical
BATTERY
CHARGING SYSTEM
IGNITIN SYSTEM
ELECTRIC STARTER SYSTEM
IGNITIN SWITCH
HEADLIGHT
TURN SIGNAL CIRCUIT, AUTMATIC
TURN SIGNAL CANCELING SYSTEM,
HAZARD WARNING CIRCUIT
TAIL/BRAKE LIGHT
HRN
FUEL GAUGE
ELECTRIC SPEEDMETER,
TACHMETER, AND DMETER
Disassembly- Engine

FLW CHARTS
DISASSEMBLY WITH ENGINE INSTALLED
FUEL TANK
FUEL TAP
FUEL LEVEL SENDER
AIR CLEANER ELEMENT
CARBURETRS
AIR CLEANER HUSING
VACUUM SWITCH VALVE (US mdel)
IGNITIN CILS
MUFFLERS
TP END
AIR SUCTIN VALVES (US mdel)
CYLINDER HEAD CVER
UPPER CAMSHAFT-CHAIN GUIDE
CAMSHAFT CHAIN TENSINER
CAMSHAFTS
CAMSHAFT SPRCKETS
CYLINDER HEAD
CYLINDER BLCK
CAMSHAFT CHAIN GUIDES
PISTNS
PISTN RINGS
IL PRESSURE SWITCH
BREATHER CVER
LEFT SIDE
FRNT BEVEL GEAR CASE
NEUTRAL SWITCH
FRNT BEVEL GEAR CASE
CAM FLLWER
CAM SPRING
DAMPER CAM
CLUTCH RELEASE
EXTERNAL SHIFT MECHANISM
BEARING PRELADING
BACKLASH AND TTH CNTACT ADJUSTMENT
ALTERNATR CVER
ALTERNATR STATR
ALTERNATR RTR
STARTER CLUTCH
STARTER MTR
RIGHT SIDE
PICKUP CIL ASSEMBLY
TIMING ADVANCER
RIGHT ENGINE CVER
CLUTCH
CLUTCH CAM DAMPER
BTTM END
IL FILTER ELEMENT
BYPASS VALVE
IL PAN
ENGINE IL PUMP
SHIFT MECHANISM
ENGINE REMVAL
ENGINE
DISASSEMBLY WITH ENGINE REMVED
CRANKCASE SPLIT
TRANSMISSIN
CRANKSHAFT
CAMSHAFT CHAIN
CRANKCASE

Disassembly – Chassis

FLW CHART
WHEELS
FRNT WHEEL
SPEED SENSR
REAR WHEEL
WHEEL CUPLING
TIRES
BRAKES
BRAKE HSES
DISCS
PADS
CALIPERS
MASTER CYLINDERS
CABLES
CLUTCH CABLE
THRTTLE CABLE
ELECTRICAL EQUIPMENT
BATTERY
BATTERY HUSING
REGULATR/RECTI FI RE
IC IGNITER
RESERVE LIGHTING DEVICE (US mdel)
TURN SIGNAL CNTRL UNIT
HEADLIGHT UNIT
HEADLIGHT HUSING
HEADLIGHT BRACKET
TURN SIGNAL ASSEMBLIES
SPEEDMETER
TACHMETER
FUEL GAUGE
DMETER
IGNITIN SWITCH/STEERING LCK ASSEMBLY
BRAKE LIGHT SWITCHES
HANDLEBAR SWITCH HUSING
STARTER LCKUT SWITCH
STEERING
HANDLEBAR
STEERING STEM
STEM BEARINGS
SUSPENSINS, DRIVE TRAIN
FRNT FRK
REAR SHCK ABSRBERS
FINAL GEAR CASE
SWING ARM
PRPELLER SHAFT
BEARING PRELADING
BACKLASH AND THE CONTACT ADJUSTMENT

Appendix
ADDITINAL CNSIDERATINS
FR RACING
TRUBLESHTING GUIDE
UNIT CNVERSINS

Supplement -1982 Mdel
This “Supplement – 1982 Mdel” chapter is designed t be used in cnjunctin with the frnt part
f this manual (up t the end f the “Appendix”chapter) The maintenance and repair prcedures
discribed in this chapter are nly thse that are unique t the 1982 KZ/Z1100A and D Cmplete and
prper servicing f the 1982 KZ/Z1100A and D therefre requires mechanics t read bth this chapter
and the text in frnt f this chapter
NTE: Unless therwise nted, all infrmatins fr the 1982 KZ/Z1100D are the same as fr the 1982
KZ/Z1100A

General Infrmatin
MDEL IDENTIFICATIN
SPECIFICATINS (KZ/Z1100D)
TRQUE AND LCKING AGENT
WIRING DIAGRAMS
Scheduled Maintenance
FRNT FRK (KZ/Z1100D)
WHEELS (KZ/Z1100D)
Nn-scheduled Maintenance
CARBURETRS
WHEELS (KZ/Z1100D)
FRNT FRK (KZ/Z1100D)
REAR SHCK ABSRBERS (KZ/Z1100D)
ELECTRIC STARTER SYSTEM
Disassembly
FUEL TAP (KZ/Z1100D)
CARBURETRS (KZ/Z1100D)
MUFFLERS (KZ/Z1100D)
STARTER MTR
CRANKCASE SPLIT
REAR WHEEL (KZ/Z1100D)
IC IGNITER
TURN SIGNAL ASSEMBLIES (KZ/Z1100D)

Supplement -1983 Mdel
This “Supplement – 1983 Mdel” chapter is designed t be used in cnjunctin with the frnt part
f this manual (up t the end f the 9th chapter) The maintenance and repair prcedures discribed in
this chapter are nly thse that are unique t the 1983 mdels Cmplete and prper servicing f the
1983 mdels therefre requires mechanics t read bth this chapter and the text in frnt f this
chapter
“NTE”
The prcedures fr the 1983 KZ1100L1 are newly included in this chapter Unless therwise
nted, all infrmatins fr the 1983 KZ1100-L1 are the same as fr the 1983 KZ1100-D2

GENERAL INFRMATIN
Mdel Identificatin (KZ1100L)
Specificatins (KZ1100 L)
KZ1100-A3 Wiring Diagram
Z1100-A3 Wiring Diagram
KZ1100-D2 and KZ1100-L1 Wiring Diagram
Z1100-D2 Wiring Diagram
SHEDULED MAINTENANCE
Peridic Maintenance Chart (KZ/Z1100A/D/L)
Frnt Frk (KZ/Z1100A/D/L)
General Lubricatin (KZ/Z1100A/D/L)
NN SCHEDULED MAINTENANCE
Carburetrs (KZ/Z1100A/D/L)
Frnt Frk (KZ1100L)
Rear Shck Absrber (KZ/Z1100A/D/L)
Speedmeter (KZ/Z1100A/D/L)
dmeter (KZ/Z1100A/D/L)
Trip Meter (KZ/Z1100A/D/L)
Tach/Vltmeter (KZ/1100A/D)
Autmatic Turn Signal Cancelling System
(KZ/Z1100A/D/L)
DISASSEMBLY
Carburetrs (KZ/Z1100A)

Additional Information

Weight3 lbs
Dimensions9.5 x 7.75 x 1 in
Brand

Motocom

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