1979-2003 Honda XL XR TLR125-200 Clymer Motorcycle Repair Manual

Description

This 1979-2003 Honda XL XR TLR125-200 Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1979 HONDA XR185, 1979 HONDA HONDA XL185S, 1979 HONDA HONDA XL125S, 1980 HONDA XR200, 1980 HONDA HONDA XL185, 1980 HONDA HONDA XL125S, 1981 HONDA XR200R, 1981 HONDA XR200, 1981 HONDA HONDA XL185S, 1981 HONDA HONDA XL125S, 1982 HONDA XR200R, 1982 HONDA XR200, 1982 HONDA HONDA XL185S, 1982 HONDA HONDA XL125S, 1983 HONDA XR200R, 1983 HONDA XR200, 1983 HONDA HONDA XL200R, 1983 HONDA HONDA XL185S, 1984 HONDA XR200R, 1984 HONDA XR200, 1984 HONDA HONDA XL200R, 1984 HONDA HONDA XL125S, 1985 HONDA XR200R, 1985 HONDA HONDA XL125S, 1986 HONDA XR200R, 1986 HONDA TLR200 Reflex, 1987 HONDA XR200R, 1987 HONDA TLR200 Reflex, 1988 HONDA XR200R, 1989 HONDA XR200R, 1990 HONDA XR200R, 1991 HONDA XR200RM, 1992 HONDA XR200R, 1993 HONDA XR200RP, 1994 HONDA XR200RR, 1995 HONDA XR200RS, 1996 HONDA XR200RT, 1997 HONDA XR200RT, 1998 HONDA XR200R, 1999 HONDA XR200R, 2000 HONDA XR200R, 2001 HONDA XR200R, 2002 HONDA XR200R motorcycles.

Features 360 illustrated pages. Includes everything you need to service your vehicle. Topics covered include tune-up and routine maintenance, engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, frame, body and electrical system. Features complete wiring diagrams.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Tires and wheels / Crankcase breather hose (U.S. only) / Battery (XL series) / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage / General specifications / Serial numbers / Parts replacement

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Alternator / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism (XL185S) / 6-speed transmission and internal shift mechanism

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Choke cable (XL125S and XL185S) / Fuel shutoff valve / Fuel strainer (XL125S and XL185S since 1982) / Fuel tank / Fuel tank repair (metal tanks only) / Fuel filter / Crankcase breather system (U.S. only) / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEMS
Charging system (XL125S and XL185S) / Battery / Rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1982-on) / Alternator / Capacitor discharge ignition / Spark plug / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Lighting system / Switches / Electrical components

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front forks

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Tire changing and tire repairs / Swing arm (dual-shock models) / Swing arm (Pro-Link models) / Shock absorber (dual-shock models) / Pro-Link suspension system / Shock absorber (Pro-Link models) / Pivot arm assembly

CHAPTER TEN / BRAKES
Front and rear brake / Rear brake cable (XR200R) / Rear brake pedal assembly

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Frame

SUPPLEMENT TO CHAPTER EIGHT / 1986-2003 XR200R SERVICE INFORMATION
Front fork

INDEX

WIRING DIAGRAMS