Description
This YFZ450 Repair Manual Yamaha 2004-2013 Clymer by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Yamaha YFZ450 ATVs .
Does not cover X models
Quick Reference Data
Chapter One, General Information
Manual Organization, Warnings, cautions and notes, Safety, Serial numbers and information labels, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Service methods, Storage, Specifications
Chapter Two, Troubleshooting
Starting the engine, Engine spark test, Engine performance, Engine noise, Engine leakdown test, Clutch, External shift mechanism and transmission, Electrical testing, Engine starting system, Brakes, Steering and handling
Chapter Three, Lubrication and Maintenance
Pre-ride inspection, Engine oil, Air filter, Control cable inspection and lubrication, Throttle cable and speed limiter adjustment, Clutch lever, Brakes, Drive chain, Tires and wheels, Front wheel bearing inspection, Steering system, Front suspension, Rear suspension, Battery, Cooling system, Carburetor, Crankcase breather hoses, Spark plug, Ignition timing inspection, Compression test, Valve clearance adjustment, Exhaust system, Fastener inspection, Specification
Chapter Four, Engine Top End
Exhaust system, Cylinder head cover, Camshafts, Camshaft bearing clearance measurement, Cam chain tensioner, Cam chain and guide, Cylinder head, Valves, Cylinder, Piston and piston rings, Specifications
Chapter Five, Engine Lower End
Engine, Torque limiter, Left crankcase cover, Starter idler gear, Flywheel (alternator rotor) and starter clutch, Camshaft chain and guides, Right crankcase cover, Balancer and primary drive gears, Oil pump, Crankcase, Crankcase seal and bearing replacement, Crankshaft, Engine break-in, Specifications
Chapter Six, Clutch and External Shift Mechanism
Clutch cover, Clutch, Clutch release lever assembly, External shift mechanism, Clutch cable, Specifications
Chapter Seven, Transmission and Internal Gearshift Mechanism
Transmission service notes, Mainshaft, Countershaft, Transmission inspection, Shift drum and forks, Specifications
Chapter Eight, Fuel System and Emission Control
Carburetor, Float adjustment, Carburetor adjustment and rejetting, Air box, Fuel tank, Fuel valve, Throttle cable, Crankcase breather system, Specifications
Chapter Nine, Electrical System
Electrical component replacement, Continuity testing, Electrical connectors, Negative battery terminal, Battery, Charging system, Alternator, Ignition system, Starter, Starting circuit cutoff system, Starter relay, Lighting system, Cooling system, Throttle position sensor, Switches, Specifications
Chapter Ten, Cooling System
Cooling system service notes, Pressure test, Hoses and clamps, Radiator, Coolant reservoir, Radiator fan, Water pump housing, Water pump, Specifications
Chapter Eleven, Wheels, Tires and Drive Chain
Wheel, Tires, Sprockets, Drive chain, Specifications
Chapter Twelve, Front Suspension and Steering
Handlebar, Shock absorbers, Front wheel hub, Tie rod, Steering knuckle, Control arms, Steering shaft, Specifications
Chapter Thirteen, Rear Axle and Suspension
Wheel hub, Rear axle, Rear axle hub, Shock absorber, Shock linkage, Swing arm, Specifications
Chapter Fourteen, Brakes
Brake fluid selection, Brake service notes, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pads, Rear brake caliper, Rear master cylinder, Rear brake pedal, Brake disc, Front brake hose-tube removal-installation, Rear brake hose removal-installation, Brake system draining, Brake bleeding, Specifications
Chapter Fifteen, Body
Seat, Fuel tank cover, Fuel tank shield, Side covers, Front fender, Rear fender, Foot protectors, Footrests, Engine skidplate, Specification
Index
Wiring Diagrams
