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Used 1985-1990 Suzuki LT230 LT250 ATV Repair Manual by Clymer

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Description

This used 1985-1990 Suzuki LT230 LT250 ATV repair manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985-1988 Suzuki LT230S Chain Drive, 1985-1987 Suzuki LT-F230 Shaft Drive, 1985-1986 Suzuki LT230G Shaft Drive, and 1989-1990 Suzuki LT250S Chain Drive ATVs.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 288 illustrated pages.

1985 1986 1987 1988 1989 1990

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Service hints, Torque specifications, Safety first, Special tips, Expendable supplies, Parts replacement, Serial numbers, Basic hand tools, Tune-up and troubleshooting tools, Mechanic’s tips, “Off the road” rules, Safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, Front suspension and steering, Brake problems

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks, Service intervals, Tires and wheels, Battery (so equipped), Periodic lubrication, Periodic maintenance, Engine tune-up

CHAPTER FOUR, ENGINE
Engine principles, Engine cooling, Serving engine in frame, Engine, Cylinder head cover and rocker arm assembly, Cylinder head and camshaft, Valves and valve seats, Cylinder, Piston, piston pin and piston rings, Oil pump, Cam chain tensioner, Kickstarter (chain-driven models), Recoil starter (shaft-driven models), Starter gears (shaft-driven models), Secondary bevel gear and drive gear set (shaft-driven models), Crankcase and crankshaft, Break-in procedure

CHAPTER FIVE, CLUTCH AND TRANSMISSION
Clutch operation, Centrifugal clutch, Manual clutch (shaft-driven models), Manual clutch (chain-driven models), Manual clutch inspection (all models), Clutch lifting mechanism (shaft-driven models), Clutch release mechanism (chain-driven models), Clutch cable (chain-driven models), External shift mechanism (all models), Drive sprocket (chain-driven), Transmission and internal shift mechanism, Dual-range subtransmission (shaft-driven LT-F230)

CHAPTER SIX, FUEL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Throttle cable, Choke cable (shaft-driven models), Fuel shutoff valve, Fuel tank, Fuel pump (shaft-driven models), Exhaust system

CHAPTER SEVEN, ELECTRICAL SYSTEM
Charging system (so equipped), Voltage regulator (shaft-driven models), Alternator (shaft-driven models), Magneto (chain-driven models), Capacitor discharge ignition, Ignition coil, Starting system (so equipped), Starter, Starter solenoid, Lighting system, Switches, Odometer housing (shaft-driven models), Fuse

CHAPTER EIGHT, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Steering system, Tires

CHAPTER NINE, REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel, Rear axle (shaft-driven models), Rear axle and driven sprocket (chain-driven models), Driven sprocket (chain-driven models), Rear axle inspection (all models), Final drive unit (shaft-driven models), Drive sprocket and chain (chain-driven models), Rear axle bearing and oil seal replacement (shaft-driven models), Rear axle bearing housing (chain-driven models), Shock absorber (chain-driven models), Swing arm (chain-driven model)

CHAPTER TEN, BRAKES
Drum brakes, Front drum brakes, Rear drum brake, Drum brake inspection (front hub and rear), Disc brakes, Front brake pad replacement, Rear brake pad replacement, Front master cylinder (drum and disc brake models), Rear master cylinder (disc brake models), Front caliper, Rear caliper, Front brake disc, Rear brake disc, Front brake hose replacement (drum and disc brake models), Rear brake hose replacement, Bleeding the system, Rear disc brake pedal

CHAPTER ELEVEN, BODY
Front fender, Rear fender, Front hand grip, Rear hand grip, Front and rear carriers (shaft-driven models)

SUPPLEMENT, 1987 AND LATER SERVICE INFORMATION
Periodic maintenance, Tune-up, Piston, piston pin and piston rings, Transmission and internal shift mechanism, Carburetor service, Capacitor discharge ignition (LT250S models), Switches, Rear axle and driven sprocket (chain-driven models), Swing arm and shock absorbers (chain-driven models), Rear caliper, Front fender, Rear fender

INDEX

WIRING DIAGRAMS

Additional information

Weight 1.12 lbs
Dimensions 9 x 7 x 0.4 in
ISBN

0-89287-608-5

UPC

024185760856

Brand

Clymer