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Suzuki 1500 Intruder Boulevard C90 Motorcycle Repair Manual 1998-2009 Clymer

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Description

This Suzuki 1500 Intruder Boulevard C90 motorcycle repair manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following motorcycles:

Suzuki Intruder LC 1500 (VL1500) 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Suzuki Boulevard C90, C90T (VL1500) 2006, 2007, 2008, 2009

The repair manual includes color wiring diagrams and hundreds of illustrations and original photographs developed from the complete disassembly of an Intruder 1500.

When you purchase this repair manual you will get the following information:

QUICK REFERENCE DATA

Suzuki 1500 Intruder Boulevard C90 General Information
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Service methods, Storage, Specifications

Suzuki 1500 Intruder Boulevard C90 Troubleshooting
Starting the engine, Engine will not start, Engine performance, Engine noises, Engine lubrication, Cylinder leakdown test, Clutch, Transmission, Electrical testing, Electrical systems, Steering and suspension, Shaft drive, Brake system

Suzuki 1500 Intruder Boulevard C90 Lubrication and Maintenance
Cylinder firing order, Engine rotation, Tune-up, Air filter, Compression test, Spark plugs, Engine oil and filter, Engine oil pressure test, Fuel filter (1998-2004 models), Auto-decompression cable adjustment, Throttle cable free play, Engine idle speed, Fast idle speed (fuel injected models), Throttle valve synchronization, Fuel line inspection, Emission control systems, Clutch, Shift pedal height, Control cable lubrication, Tires and wheels, Front suspension, Steering head, Rear suspension, Final drive, Brake system, General lubrication, Fasteners, Specifications

Suzuki 1500 Intruder Boulevard C90 Engine Top End
Cylinder head side cap, Cylinder head cover, Hydraulic lifters, Camshafts, Cylinder and cylinder head assembly, Cam chains and rear chain guides, Valves and valve components, Piston and piston rings, Specifications

Suzuki 1500 Intruder Boulevard C90 Engine Lower End
Engine, Alternator cover, Flywheel, Starter clutch and gears, Oil cooler, Oil pressure switch, Oil pressure relief valve, Oil pump gear, Oil pump, Crankcase, Crankshaft, Connecting rod, Engine break-in, Specifications

Suzuki 1500 Intruder Boulevard C90 Clutch and Primary Gear
Clutch hydraulic system, Clutch cover, Clutch, Clutch master cylinder, Clutch release cylinder, Clutch line, Primary drive gear, Specifications

Suzuki 1500 Intruder Boulevard C90 Transmission, Shift Mechanism, and Secondary Gear
Shift lever, Shift pedal, footrest, External shift mechanism, Internal shift mechanism, Transmission, Secondary gear cover, Secondary drive gear, Secondary driven gear assembly, Secondary gear alignment, Specifications

Suzuki 1500 Intruder Boulevard C90  Air, Fuel, Exhaust and Emissions Systems
Air filter housing, Fuel tank, Fuel pump, Fuel level sender, Fuel shutoff valve, Fuel inlet valve, Catch tank, Tank pressure control (TPC) valve, Carburetors
Pilot screw, Throttle position (TP) sensor, Throttle cable replacement, Starter cable replacement (1998-2004 models), Exhaust system, Evaporative emissions control system (California models), Engine side box, PAIR system, Specifications

Suzuki 1500 Intruder Boulevard C90 Fuel Injection System
Fuel tank, Fuel pump, Fuel pump relay, Fuel level sender, Air filter housing, Throttle bodies, Fuel injectors, Throttle position (TP) sensor, Secondary throttle position (STP) sensor, Secondary throttle valve actuator (STVA), Throttle cable replacement, Fast idle speed, Intake air pressure (IAP) sensor, Intake air temperature (IAT) sensor, Engine oil temperature (EOT) sensor, Heated oxygen (HO2) sensor (U.K., Europe and Australia models), Tip over (TO) sensor, Exhaust system, Evaporative emissions control system (California models), Engine side box, PAIR system, Diagnostic system, Specifications

Suzuki 1500 Intruder Boulevard C90 Electrical System
Electrical component replacement, Electrical connectors, Battery, Charging system, Voltage regulator, rectifier, Stator, Ignition system, Signal generator, MAP sensor, Crankshaft position (CKP) sensor, Ignition coil, Igniter unit, Electronic control module (ECM), Starting system, Starter, Starter relay, Sidestand switch, Neutral switch, Gear position (GP) sensor, Turn signal, sidestand relay, Auto-decompression solenoid, Auto-decompression relay, Lighting system, Horn, Speedometer (carbureted models), Speedometer (fuel injected models), Speed sensor, Switches, Fuses, Specifications

Suzuki 1500 Intruder Boulevard C90  Wheels, Hubs And Tires
Motorcycle stand, Brake rotor precaution, Wheel inspection, Wheel bearing inspection, Front wheel, Front hub, Rear wheel, Rear hub, Wheel balance, Tires, Specifications

Suzuki 1500 Intruder Boulevard C90 Front Suspension And Steering
Front fork, Handlebar, Handlebar left grip replacement, Steering head and stem, Steering head bearing race replacement, Steering stem bearing replacement, Specifications

Suzuki 1500 Intruder Boulevard C90 Rear Suspension And Final Drive
Shock absorber, Suspension linkage, Swing arm, Bearing, race replacement, Final drive, Specifications

Suzuki 1500 Intruder Boulevard C90 Brakes
Brake service, Brake bleeding, Brake fluid draining, Brake pad inspection, Front brake caliper (1998-2001 models), Front brake caliper (2002-on models), Front brake caliper inspection (all models), Front brake master cylinder, Rear brake caliper, Rear brake master cylinder, Brake hose replacement, Brake disc, Brake pedal, footrest, Specifications

Suzuki 1500 Intruder Boulevard C90 Body And Frame
Trim clips, Seats, Steering head cover, Meter cover, Upper cover, Side cover, Sidestand, Tool box, Front fender, Rear fender, Specifications

Suzuki 1500 Intruder Boulevard C90 Index

Suzuki 1500 Intruder Boulevard C90 Wiring Diagrams

Additional information

Weight 1.76875 lbs
Dimensions 12 × 9 × 0.4 in
ISBN

9781599694139