Description
This Official 2013-2014 Polaris Ranger XP 900, 2014 Ranger Crew 900 Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2013-2014 Polaris Ranger XP 900 ATV’s and 2014 Ranger Crew 900 ATVs. Covers 49-State and CA models. This manual replaces the former publication: 9924124
Table of Contents
General Information
Maintenance
Engine
Fuel System – General
Body/steering/suspension
Clutching
Final Drive
Transmission
Brakes
Electrical
Index of Topics
A
Air Filter Service
All Wheel Drive (AWD) Coil
Assembly, Connecting Rod and Piston
Audio System
Authorization Key
Authorization, Reflash
AWD, Diagnosis
AWD, Operation
B
Balance Shaft Installation
Balance Shaft Removal / Inspection
Ball Joint Service
Battery Charging Procedure
Battery Installation
Battery Maintenance
Battery Removal
Battery Service
Battery Storage
Battery Tester
Bearing Carrier, Rear
Belt, Inspection
Belt, Installation
Belt, Removal
Body Removal
Brake Burnishing
Brake Caliper Assembly, Front
Brake Caliper Assembly, Rear
Brake Caliper Assembly, Rear (CREW)
Brake Caliper Inspection, Front
Brake Caliper Installation, Front
Brake Caliper Removal, Front
Brake Disc, Front
Brake Disc, Rear
Brake Hose and Fitting Inspection
Brake Pad and Disc Inspection
Brake Pad Assembly, Front
Brake Pad Thickness, Front
Brake Pads, Front
Brake Pads, Rear
Brake Pads, Removal, Front
Brake Pedal, Removal/Installation
Brake System Inspection
Brake System, Bleeding
Brake System, Operation
Brake System, Troubleshooting
Break-In Period
Break-In, PVT System (Belt)
c
Cab Frame, Exploded View
Caliper, Front
Caliper, Rear
Camshaft Installation / Timing
Camshaft Removal
Camshaft Sprocket Inspection
Camshaft Timing – Quick Reference
Cargo Box, Removal/Installation
Centralized Hilliard Exploded View
Charging Procedure
Charging System
Charging System, Stator Tests
Chassis / Main Frame
Circuit Breaker
Clutch Chart
Combustion Chamber Cleaning
Communication Problems, Digital Wrench
Connecting Rod Assembly
Connecting Rod Inspection
Control Arm, Front Lower
Control Arm, Lower Rear
Control Arm, Upper Front
Control Arm, Upper Rear
Conversion Table
Coolant Drain
Coolant Flow Diagram
Coolant Level Inspection
Coolant Strength and Type
Cooling Hoses
Cooling System Bleeding Procedure
Cooling System Exploded View
Cooling System Specifications
Cooling System Troubleshooting
Crankcase Assembly
Crankcase Breather Hose Inspection
Crankcase Disassembly / Inspection
Crankshaft Bearing Journal
Crankshaft Installation
Crankshaft Position Sensor (CPS)
Crankshaft Removal / Inspection
Cylinder / Piston Installation
Cylinder Head Assembly
Cylinder Head Disassembly
Cylinder Head Inspection
Cylinder Head Installation
Cylinder Head Removal
Cylinder Head Warp
Cylinder Leakdown Test
Cylinder Removal
D
Dash
Dash Instruments / Controls
Dash Panel Removal
Decal Replacement
Decimal Equivalent Chart
Diagnostic Codes, Instrument Cluster
Diagnostic Trouble Codes
Digital Wrench Communication Errors
Digital Wrench Diagnostic Software
Digital Wrench Versions
Digital Wrench, ECU Reprogramming
Digital Wrench, Guided Diagnostics
Digital Wrench, Updates
Digital Wrench, Version and Update ID
Drive Belt, Inspection
Drive Belt, Installation
Drive Belt, Removal
Drive Clutch, Assembly
Drive Clutch, Bushing Service
Drive Clutch, Button to Tower Clearance
Drive Clutch, Cover Bushing
Drive Clutch, Disassembly
Drive Clutch, Exploded View
Drive Clutch, Moveable Sheave Inspection
Drive Clutch, Operation
Drive Clutch, Spider Removal
Drive Clutch, Spring
Drive Shaft / CV Joint, Service
Drive Shaft Boot Inspection
Driven Clutch (non-EBS), Clutch Assembly
Driven Clutch (non-EBS), Disassembly
Driven Clutch (non-EBS), Exploded View
Driven Clutch, Assembly
Driven Clutch, Clutch Inspection
Driven Clutch, Disassembly
Driven Clutch, Exploded View
Driven Clutch, Operation
E
ECU Replacement
EFI Operation Overview
EFI Priming / Starting Procedure
EFI System, Exploded View
EFI, Component Locations
EFI, Diagnostic Trouble Codes
EFI, Service Notes
EFI, Troubleshooting
Electrical, Cooling System Breakout Diagram
Electronic Control Unit (ECU)
Electronic Throttle Control (ETC)
Engine
Cooling System Troubleshooting
Engine Assembly – Lower End
Engine Assembly – Top End
Engine Bearing Selection Identification
Engine Break-In Period
Engine Coolant Temp Sensor (ECT)
Engine Crankcase Disassembly / Inspection
Engine Designation Number
Engine Disassembly / Inspection – Lower End
Engine Disassembly / Inspection – Top End
Engine Exploded Views
Engine Flywheel Installation
Engine Installation
Engine Lubrication
Engine Mounting Exploded View
Engine Oil and Filter Change
Engine Oil Flow Chart
Engine Oil Level
Engine Piston Ring Installed Gap
Engine Removal
Engine Serial Number Location
Engine Service
Engine Specifications
Engine Torque Sequence
Engine, Accessible Components
Engine, Balance Shaft Removal / Inspection
Engine, Camshaft Installation / Timing
Engine, Camshaft Removal
Engine, Camshaft Sprocket Inspection
Engine, Camshaft Timing – Quick Reference
Engine, Connecting Rod Bearing Selection
Engine, Crankcase Assembly
Engine, Crankshaft Installation
Engine, Crankshaft Main Bearing Selection
Engine, Crankshaft Removal / Inspection
Engine, Cylinder / Piston Installation
Engine, Cylinder / Piston Removal
Engine, Cylinder Head Assembly
Engine, Cylinder Head Inspection
Engine, Cylinder Head Installation
Engine, Cylinder Head Removal
Engine, Cylinder Head Warp
Engine, Cylinder Inspection
Engine, Flywheel Removal
Engine, Lower Crankcase Preparation
Engine, Lubrication Specifications
Engine, Piston / Connecting Rod Assembly
Engine, Piston Disassembly / Inspection
Engine, Piston Ring Removal / Inspection
Engine, Special Tools
Engine, Starter Drive Installation
Engine, Stator Cover Installation
Engine, Troubleshooting
Engine, Upper Crankcase Preparation
Engine, Valve Cover Installation
Engine, Valve Cover Removal
Engine, Valve Inspection
Engine, Valve Sealing Test
Engine, Valve Seat Reconditioning
EPS Circuit Breakout
EPS, Operation
EPS, Troubleshooting
ETC
Exhaust Removal
Exhaust, Spark Arrestor
F
Fan Control Circuit Bypass Test
Fan Control Circuit Operation
Floor
Floor, Front
Floor, Main
Flywheel / Starter Drive Exploded View
Flywheel Installation
Flywheel Removal
Frame
Front Bearing Carrier
Front Bumper
Front Caliper, Piston Bore ID
Front Drive Shaft, Removal/Installation
Front Fascia
Front Fender Removal
Front Fenders
Front Gearcase Lubrication
Front Gearcase, Assembly
Front Gearcase, Disassembly
Front Gearcase, Exploded View
Centralized Hilliard Exploded View
Front Gearcase, Installation
Front Gearcase, Removal
Front Propshaft, Removal/Installation
Front Propshaft, Removal/Installation CREW
Fuel Filter
Fuel Injectors
Fuel Line
Fuel Lines
Fuel Pump
Fuel Pump Replacement
Fuel Sender Test
FUELTANK
Fuel Tank Removal
Fuel Tank Vent Line
Fuel Tank, Exploded View
Fuses
G
General Specifications, Brakes
Glove Box Removal
Ground, Engine / Chassis
H
Headlights
High Altitude Clutch Charts
Hood
I
Ignition Coil
Ignition Coil Replacement
Ignition Coil Test
Inner Plunging Joint / Boot Replacement
Instrument Cluster
Instrument Cluster, Installation
Instrument Cluster, Removal
K
Keys, Replacement
L
Lower Crankcase Preparation
Lower Seat Base
Lubrication Grease Points
M
Maintenance Quick Reference Chart
Maintenance, Brake System
Maintenance, Cooling System
Maintenance, Electrical and Ignition
Maintenance, Engine
Maintenance, Final Drive
Maintenance, Fuel System
Maintenance, General Vehicle Inspection
Maintenance, Service Products and Lubricants
Maintenance, Steering
Maintenance, Transmission and Gearcase
Master Cylinder, Installation
Master Cylinder, Removal
Metric Bolt Torque Specification
o
Oil Pressure Test
Outer CV Joint / Boot Replacement
P
Pedal Position Sensor
Periodic Maintenance Chart
Piston Disassembly / Inspection
Piston Removal
Piston Ring Inspection
Piston Ring Installation
Piston Ring Installed Gap
Piston Ring Removal / Inspection
Piston to Cylinder Clearance
Power Steering Unit, Installation
Power Steering Unit, Removal
Pre-Ride / Daily Inspection
Propshaft, U-Joint Service
Publication Numbers
PVT Drying
PVT Filter Service
PVT System, Assembly
PVT System, Disassembly
PVT System, Exploded View
PVT System, Maintenance
PVT System, Overheating Diagnostics
PVT System, Overview
PVT Troubleshooting
R
Radiator Inspection / Cleaning
RearA-arm, Replacement
Rear Bearing Carrier
Rear Cargo Box
Rear Drive Shaft, Installation
Rear Drive Shaft, Removal
Rear Fenders
Rear Floor-CREW
Rear Stabilizer Bar
Rectifier
Reflash Authorization
Regulator
Relays
Rocker Panel Removal
Rocker Panel Removal – CREW
s
Seat Assembly
Seat Belts
Sensor, Crankshaft Position
Sensor, Engine Coolant Temp
Sensor, Pedal Position
Sensor, Speed
Shift Cable Inspection and Adjustment
Shift Cable, Inspection
Shift Lever, Removal
Shock, Adjustment
Shocks
Software Version
Solenoid, Rear Differential
Spark Plug Service
Special Tools
Special Tools, Body/Steering/Suspension
Special Tools, Brakes
Special Tools, Clutching
Special Tools, EFI
Special Tools, Electrical
Special Tools, Engine
Special Tools, Final Drive
Special Tools, Transmission
Specification, Coolant Sensor Resistance
Specification, Crankshaft Bearing Journal
Specification, Cylinder Head Warp
Specification, Cylinder Taper Limit
Specification, Fuel Pressure
Specification, Valve Seat Contact Width
Specification, Valve Spring Free Length
Specification, Valve Stem
Specification, Valve Stem Diameter
Specification, Wheel Toe-Out
Specifications, Camshaft
Specifications, Cooling System
Specifications, Crankcase Fastener Torque
Specifications, Engine
Specifications, Engine Lubrication
Specifications, Engine Oil Pressure
Specifications, Gearcase Maintenance
Specifications, General
Speed Sensor
Speedometer
Springs
Stabilizer Bar
Standard Bolt Torque Specification
Starter Drive Installation
Starter Motor, Installation
Starter Motor, Removal
Starter One-Way Clutch Assembly
Starter One-Way Clutch Disassembly
Starter One-Way Clutch Inspection
Starter Solenoid, Operation
Starter Solenoid, Test
Starter System, Troubleshooting
Stator Cover Installation
Stator Cover Removal
Steering Shaft, Bearing Replacement
Steering Shaft, Removal (Non-EPS)
Steering Wheel Removal (EPS)
Steering Wheel Removal (Non-EPS)
Steering, Exploded View
Steering, Inspection
Suspension Inspection
Suspension Spring Adjustment
Switch, AWD/2WD/TURF
Switch, Brake Light
Switch, Gear Position
Switch, Headlamp
Switch, Ignition
T
T-MAP Sensor, Sensor, T-MAP
Tailgate
Taillights
Tap/Drill Sizes
Terminal Block
Thermostat Replacement
Throttle Pedal Inspection
Tie Rod End Inspection
Tire Inspection
Tire Pressure
Toe Adjustment
Torque Patterns, Engine Components
Torque Specifications, Body/Steering/Suspension
Torque Specifications, Brakes
Torque Specifications, Clutching
Torque Specifications, Final Drive
Torque Specifications, Transmission
Torque Specifications, Wheel and Hub
Transmission Disassembly
Transmission Gear Cluster Disassembly
Transmission Installation
Transmission Lubrication
Transmission Mounting and Torque Value
Transmission Removal
Transmission Snorkel Shaft Removal
Transmission, Assembly
Transmission, Exploded View
Transmission, Operation
Transmission, Output Shaft Backlash
Troubleshooting, Brake Noise
Troubleshooting, Clutching
Troubleshooting, Starter System
Troubleshooting, Transmission
Turf Solenoid
Valve Clearance Inspection
Valve Cover Installation
Valve Cover Removal
Valve Sealing Test
Valve Seat Reconditioning
Valve Spring Free Length
Valve Spring Removal
Vehicle Information
VIN Number
VIN
VIN Location
VIN Number
Voltage Drop Test
w
Water Pump Exploded View
Water Pump Housing Removal
Water Pump Service
Wheel Alignment
Wheel, Installation
Wheel, Removal
