Sale!

2007-2013 Polaris IQ Snowmobile Service Manual

$86.40 $72.00

This item is on Backorder but has been Ordered from our Supplier. Be the first to reserve one. This item may take 1-2 additional weeks to deliver.

SKU: 9923900 Category:

Description

This Official 2007-2013 Polaris IQ Snowmobile Factory Service Manual is the original printed and bound manual used for repairing your snowmobile – it provides detailed service information, step-by-step repair instruction and maintenance specifications for 2007, 2008, 2009, 2010, 2011, 2012, 2013┬áPolaris IQ snowmobiles.

Table of Contents

Model Specifications
General Information
Maintenance
Fuel Systems
Engine Systems
Final Drive and Brake Systems
PVT System
Steering and Suspensions
Shocks
Chassis
Electrical Systems
Wiring Diagrams

2007-2013 Polaris IQ Snowmobile Service Manual Index of Topics

A
AC Power (Lighting)
600 IQ Widetrak 1125
Adjustment Choke Lever 323
Idle Speed Gap and Throttle Free Play 322
Adjustments Choke 325
Arvin Monotube Assembly
Arvin Monotube Disassembly
Authorization, Reflash
B
Backrest
2010-2012 600 IQ Widetrak 1020
2013 600 IQ Widetrak 1021
Battery Testing
Belt Burning Diagnosis
Belt Inspection
Belt Installation (P2 Driven Clutch)
Belt Installation (TEAM Driven Clutch)
Belt Removal – (P2 Driven Clutch)
Belt Removal – (Team Driven Clutch)
Blower Housing, 550 Fan Engine
Brake Caliper Assembly
Brake Caliper Piston and Seal Replacement
Brake Caliper Removal
Brake Caliper Replacement
Brake Disc Replacement
Brake Fluid Indicator
Brake Fluid Type
Brake Light Switch Replacement
Brake Line Replacement
Brake Pad Replacement
Brake System
Bleeding 621
Compensating Port 620
Fluid Change 621
Overview 620
Brake System Maintenance
Brake Fluid 322
Brake Lever Travel 322
c
Carbureted Electrical Systems
550 Stator Specifications 1129
600 HO Coolant Temperature Sensor 1129
600 HO Regulator/Rectifier 1131
Exhaust Valve Solenoid 1129
IQ Shift Regulator/Rectifier 1132
Knock Sensor 1129
RMK Shift Regulator/Rectifier 1132
Carburetor Fuel Systems
Mikuni (Long) Pilot Air Jets 45
Mikuni (Short) Pilot Air Jets 45
Mikuni Jet Needles 45
Mikuni Main Jets 44
Mikuni Notched Piston Valves 45
Mikuni Pilot Jets 44
Mikuni Starter Jets 44
Typical Fuel System 46
Carburetor Synchronization
CFI / DC-CFI Electrical Systems
CFI Chassis Relay
CFI Fuel Select Modes
CFI Regulator/Rectifier Testing
CFI RPM/Engine Speed Limit Modes
CFI Throttle / Ignition Kill System Circuits
CFI Throttle Position Sensor Overview 444
CFI Troubleshooting Flowchart 466
CFI Vehicle Speed Sensor
Chaincase Chains 63 Gears 63
Chaincase Assembly
Chaincase Assembly View
Chaincase Disassembly
Chassis Lubrication
Chaincase Oil Level Check 321
Chaincase Oil Level Replacement 321
Choke and Choke Cable 321
Drive Chain Tension Adjustment 321
Driveshaft Bearing 320
Rear Suspension 320
Throttle Cable 321
Cleanfire Fuel Injection
2007 700 CFI Fuel System 461
2007 ECU CNA Connector 432, 433, 435
CFI Diagnostic Trouble Codes 427
CFI Drop-In Fuel Pump Fuel System 462
CFI Drop-In Fuel Pump Removal 464
CFI Drop-In Fuel Pump Service 464
CFI Ignition Coils 438
CFI Regulator / Rectifier 1116
Chassis Power Capacitor 1116
Clutch Guard Electrical Center 431
Crankshaft Position Sensors 437
DC-CFI Diagnostic Trouble Codes 428
DC-CFI Stator Assembly 1115
Diagnostic Trouble Code Troubleshooting 430
ECU CNB Connector 434, 436
Engine Coolant Temperature Sensor 439
Exhaust Temperature Sensor 437
Exhaust Valve Assembly 438
Fuel Hose Disconnect Fittings 440
Fuel Injectors 439
Fuel Rail / Fuel Injector Removal and Installation
Knock Sensor 439
MFD Blink Codes 430
Stator Assembly 1114
System Overview 423
Temperature / Air Pressure Sensor 437
Cleanfire Fuel Injection Troubleshooting
Communication Problems, Digital Wrench
Console Assembly
Cooling System Bleeding
Cooling Systems
2007 – 2013 IQ Touring (LXT) 563
2007 600 IQ / Switchback / LX – 2008 CFI LX 562
2007 700 Dragon IQ 561
2008 IQ 121 / Switchback 565
2009 – 2010 IQ 121 / Switchback 566
600 Widetrak Bypass Circuit 568
600 Widetrak Tunnel Circuit 568
800 CFI Thermostats 560
800 RMK (w/Bulkhead Cooler) 567
800 RMK/Assault (w/o Bulkhead Cooler) 567
IQ 600 RMK/700 RMK 564
Thermostat Orientation 560
Crankcase Assembly, 550
Fan Engine
Crankcase Inspection Bearing fit 511
Crankshaft
Runout Inspection 59 Truing 515
Crankshaft Indexing
Crankshaft Inspection
Checking Crankshaft Indexing 513
Connecting Rod (small end) 512
Connecting rod bearing 512
Indexing 513
Main bearing 511
Crankshaft Position Sensor Air Gaps
Cyclone Master Cylinder / Lever Service
Cylinder Assembly, 550 Fan Engine
Cylinder Honing
Cylinder Measurements
D
DC-CFI AC Power (Lighting)
DC-CFI AC Regulator/Battery Charge Rectifier
DC-CFI Fuel Select Modes
DC-CFI Regulated Power Circuits
DC-CFI Throttle / Ignition Kill System Circuits
DC-CFI/600 IQ Widetrak Chassis Power Circuits
Decal Replacement
Decimal Equivalents
Detonation Control (DET)
Diagnostic Plugs
Digital Wrench
Engine Controller Reprogramming 455
Digital Wrench Communication Errors
Digital Wrench Diagnostic Software
Digital Wrench Versions
Digital Wrench, Updates
Digital Wrench, Version and Update ID
Drive / Driven Clutches
Belt Deflection Adjustment 36
Belt Deflection Inspection 35
Engine Isolator Limiter Setting 37
Torque Stop Adjustment 36
Drive Clutch Assembly 721
Disassembly 718
Identification 717
Removal 717
Removal / Disassembly / Assembly 717
Roller Installation 719
Roller Removal 719
Spider Indexing 722
Drive Clutch Weights 76
Drive Gears and Chains63
Drive Shaft Installation 69
Drive Shaft Removal69
Drive System Terminology Backshifting 72
Clutch Weight 72
Drive Spring 72
Driven Spring 72
Engagement RPM 72
Final Gearing 73
Helix/Ramp 73
Low/Fligh Ratio Lines 73
Neutral Speed 72
Shift Out Overrev 72
Driven Clutch Removal 723
Removal / Disassembly / Assembly 723
Driven clutch installation723
Drivetrain 67
Assembly View – Electronic Speedometer Type 68
Assembly View – Speedometer Cable Type 67
E
ECU Replacement 449
Electric Reverse (PERC) 1135
Electric Start IQ 118
Electrical System Maintenance329
Headlight Bulb Replacement 329
Electrical/Charging System Specifications 113
Engine Component Assemblies 525
2007 – 2008 600 / 700 / 800 CFI Oil Hose Routing 552
2007 – 2008 600 / 700 / 800 CFI Recoil / Stator Assembly 544
2007 – 2008 600 / 700 / 800 CFI Water / Oil Pump Assembly 550
2007 – 2008 600 / 700 CFI Crankcase / Crankshaft Assembly 546
2007 – 2008 600 / 700 CFI Cylinder Head / Cylinders / Pis-
tons 540
2008 800 CFI Crankcase / Crankshaft 548
2008 800 CFI Cylinder Head / Cylinder / Pistons 542
600 HO Carbureted Crankcase 536
600 HO Carbureted Cylinders / Cylinder 531
600 HO Carbureted Pistons / Crankshaft 534
600 HO Carbureted Recoil / Magneto 532
600 HO Carbureted Water / Oil Pump 538
Engine Inspections58
Cylinder Head 58
Oil Pump Bushing End Play – Fuji Engines 516
Engine Installation 556
Engine Maintenance38
600 Widetrak Cooling System Bleeding 311
Coolant Surge Tank 311
Cooling System Bleeding 311
Exhaust Valves 38
Oil Pump Adjustment 550 313
Oil Pump Adjustment – Carbureted Models 313
Oil Pump Adjustment – CFI Models 314
Oil Pump Bleeding 550 Engine 313
Recommended Coolant 311
Engine Mounting Systems
2007 700 IQ CFI / 2008 IQ CFI 523, 524
2007 IQ 600 CFI 521
2007 IQ Carbureted 520
2008 IQ 600 Carbureted 522
Engine Removal
Engine Specifications
Component Torque Sequences 57
Fastener Torque Guide 52
Service Specifications 55, 56
Exhaust System Assembly View
Exhaust Valve Maintenance Spring Free Lengths 39
F
Fan Control
600 IQ Widetrak 1123
Fenders and Side Panels
FOX PS-5 Assembly
FOX PS-5 Assembly View
FOX PS-5 Disassembly
Fresh Pack Battery
Front Suspension
Alignment Bar Specifications 815
Assembly Illustration 85
Camber and Toe Specifications 82
Setup and Adjustments
Handlebar Centering 815
Toe Adjustment 817
Front Suspension Type by Model
Front Torque Arm Limiter Strap Adjustments
Fuel / Intake System Maintenance
Air Intake / Pre-Filters 319
Fuel Filter – Carbureted Models 317
Fuel Filter-CFI Models 318
Fuel Tank Vent System 319
Oil Filter 318
Water Sediment Trap 317
Fuel Pump Overview
Fuel Rail Bleeding
Fuel System Diagnostics
Fuel Systems
Service Warnings and Precautions 43
Fuel Tank / Pump Service
Front Flange-Type Fuel Pump 458
Fuel Tank Pressure Test
G
Gasoline Volatility
Gearing Charts
Guided Diagnostics
H
Handlebar Assemblies
Honing Procedure
Cleaning the cylinder after honing 514
Hood Repair 103
Hood Assembly
I
Idle Air Gap Adjustment – CFI Engines
IFS Adjustable Shocks
IFS Springs
Ignition Timing
IQ Fixed Steering Post Assembly
IQ Rider Select Steering Post Assembly
IQ Steering Linkage
J
Jackshaft
Installation 69 Removal 68
Jetting Guidelines
L
Lower Spherical Bearing Replacement
LWT Front Bumper / Fenders
LWT Hood Hinge Assembly
M
M-10 Adjustments
M-10 FRA Adjustment Indicator
M-10 FRA Adjustments
M-10 FRA Set Up
M-10 Overview
M-10 Ski Pressure
M-10 Spring Preload
M-10 Terminology
Magneto (Stator) Assembly, 550 Fan Engine
Maintenance Free Battery
Maintenance Products
Master Cylinder Service
Measurement Conversion Chart
Metric Bolt Torque Specification
Mikuni Carburetor Components Float System 413
Fuel Delivery 414
uel Metering 414
Function 413
Jet Needle 416
Main Jet 414
Needle Jet 416
Pilot Air Screw 414
Pilot Jet 414
Piston Valve or Throttle Valve 415
Mikuni Piston or Throttle Valve Part Numbers
Mikuni TM Carburetor
Mikuni TM38 Flat Slide Service Assembly 421
Disassembly 419
Mikuni VM Carburetor Air Screw 49
Air Screw (Break Type) 49
Assembly View 47
Disassembly and Inspection 412
Float Arm Inspection 413
Float System 49
Functions 47
Idle Speed System 49
Jet Needle 411
Jet Needle/Needle Jet 411
Jetting Guidelines 411
Main Jet 410
Needle and Seat Leak Testing 413
Needle Jet 411
Pilot Jet 410
Piston / Throttle Valve 411
Starting and Enrichment System 49
Throttle Opening and Fuel Flow 48
N
Nose / Bumpers
Assembly Illustration 102
o
Off-Season Storage
Oil Pump
Bleeding 316
Oil Pump Assembly, 550 Fan Engine
Optional Shock Settings
Ryde FX Air 20 927
Walker Evans 926
Optional Shock Valve Shims Fox 94 Ryde FX 93
Walker Evans 95
Walker Evans 7/16 96
P
P2 Driven Clutch Components
P2 Helix Angles Examples 710
Periodic Maintenance
Schedule 32
Piston Inspection
Piston Ring Installed Gap
Piston/Crankshaft Assembly, 550 Fan Engine
Plastic Front Bumper Assembly
Publication Part Numbers
2007 Publications 24
2008 Publications 24
2009 Publications 25
2010 Publications 26
2011 Publications 26
2012 Publications 27
2013 Publications 27
PVT System
Adjusting Belt Deflection 713
Belt Deflection
Widetrak Roller Driven 714
Drive Belts 711
Drive Clutch Springs 75
Non-ER LW Driven Helixes 710
PERC Team LWT Driven Helixes 77
Special Tools 74
Spring Free Length 76
Team Driven Springs 78
Team Ramp Angles 77
PVT System Adjustments
Belt-to-Sheave Clearance 716
Clutch Alignment/Offset 715 Clutch Offset/Float 715
PVT System Overview 72
R
Rail Sliders
Break-In 858
Removal and Installation 857
Wear Limit 857
Rear Suspension Assembly Illustrations
IQ 121 Front / Rear Torque Arms 823
IQ 121 Pivots/Rear Idler 819, 820
IQ 121 Rail Assembly 821, 822
IQ 136 Comfort Front / Rear Torque Arms 835
IQ 136 Comfort Pivots / Rear Idler 833
IQ 136 Comfort Rail Assembly 834
IQ 136 Coupled Front / Rear Torque Arms 838
IQ 136 Coupled Pivots / Rear Idler 836
IQ 136 Coupled Rail Assembly 837
IQ RMK 144 / 155 / 163 Front / Rear Torque Arms 841
IQ RMK 144 /155 /163 Pivots / Rear Idler 839
IQ RMK 144 /155 /163 Rail Assembly 840
IQ Switchback Front / Rear Torque Arms 832
IQ Switchback Pivots / Rear Idler 830
IQ Switchback Rail Assembly 831
M-10 128 Front / Rear Torque Arms 826
M-10 128 Pivots / Rear Idler 824
M-10 128 Rail Assembly 825
M-10 136 Front/ Rear Torque Arms 829
M-10 136 Pivots / Rear Idler 827
M-10 136 Rail Assembly 828
Widetrak IQ Front / Rear Torque Arms 851
Widetrak IQ Pivots / Rear Idler 849
Widetrak IQ Rail Assembly 850
Rear Suspension Adjustment Procedure 853
Rear Suspension Coupling852
Rear Suspension Installation 858
Rear Suspension Operation852
Rear Suspension Removal858
Rear Suspension Ride Height 853
Rear Suspension Shock Rod Orientation84
Rear Suspension Type by Model 83
Rear Suspension Weight Transfer852
Rear Track Shock Pivot Orientation84
Recoil Assembly517,518
Reed Valve511
Reed Valve Disassembly 511
Reflash Authorization 455
Regulated Power Circuits 600 IQ Widetrak 1121
Relay Control Circuits 600 IQ Widetrak 1123
Reprogramming Authorization 455
RMK FTA set up recommendations 854
RMK Tunnel 106
s
Scissor Stop Adjustments
Seat
2007 IQ Touring 1014
2008-2012 IQ Touring 1015
2013 IQ Touring 1016 600 IQ Widetrak 1019
Cover Replacement 1022
IQ 121 1013 IQ 550 136/LXT 1017
IQ Removable 1013
Seat Riser
600 IQ Widetrak 1018
Self-Bleeding Oil Tank 600 IQ Widetrak 316
Service Precautions
Shock Maintenance
Air 20 Shock Assembly 929
Air 20 Shock Disassembly 928
Ryde FX Remote Reservoir Assembly 939
Ryde FX Remote Reservoir Disassembly 937
Walker Evans Air Shock Assembly 932
Walker Evans Air Shock Disassembly 932
Walker Evans Remote Reservoir Assembly 936
Walker Evans Remote Reservoir Disassembly 935
Shock Piston Orientation
Shock Rebuilding Tools
Shock Specifications
2007 Shocks 98
Valve Shim Stacks 99
2008 Shocks 912
Valve Shim Stacks 913
2009 Shocks 915
Valve Shim Stacks 916
2010 Shocks 919
Valve Shim Stacks 920
2011 Shocks 923
Valve Shim Stacks 924
2012 Shocks 925
2013 Shocks
Valve Shim Stacks 925
Shock Valve Shim Arrangement
Snowmobile Number Designations
Model Number Designation 22
Software Version
Spark Plug Service
Special Tools
Engines 58
Spindle Assembly
Spindle Disassembly
Standard Bolt Torque Specification
Steering / Suspension Maintenance
Flandlebars 325
Rider Select Steering U-Joint 326
Ski/Ski Skags 326 Track Alignment 328 Track Tension 327
Steering Inspection
Suspension Mounting Fastener Torque
T
Tap Drill Size METRIC 210 SAE 210
Thermostat
Throttle and Choke Cable Adjustments
Throttle Body/Throttle Position Sensor CFI Models 443
Throttle Lever Freeplay
Throttle Lever Freeplay – CFI Models
Throttle Opening vs Fuel Flow
Throttle Position Sensor
Torsion Spring Adjustments
Track Alignment
U
Upper/Lower Control Arm Installation
Upper/Lower Control Arm Removal
V
Variable Exhaust Systems (VES)
Vehicle Identification Number
Tunnel Decal 23 VIN Designation 23
Vehicle Speed Sensor 600 IQ Widetrak 1128
Version, Software
VIN
W
Widetrak Gearcase Assembly 618
Input Shaft 616
Inspection 613
Installation 619
Low / Reverse Shaft 616
Output Shaft 617
Removal 613
Shift Drum 617
WT IQ Gearcase Oil Change 611
Oil Level Check 611

 

Additional information

Weight 3.4 lbs
Dimensions 13 x 10 x 1.25 in