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1999-2001 Yamaha Service Manual PZ500 Phazer VT500XL Venture 500 XL

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SKU: LIT-12618-PZ-00 Category:

Description

This Official 1999-2001 Yamaha  Snowmobile Service Manual PZ500 Phazer and 1999-2000 VT500XL Venture 500 XL provides detailed service information, step-by-step repair instruction and maintenance specifications for 1999-2001 Yamaha  Snowmobile Factory Service Manual PZ500 Phazer and 1999-2000 VT500XL Venture 500 XL Snowmobiles.

This manual includes the base manual, LIT-12618-02-03 (Table of Contents below) plus the 66 page PZ500MLD supplemental service manual.

1999-2001 Yamaha Snowmobile Service Manual PZ500 Phazer VT500XL Venture 500 XL Table of Contents

General Information
Periodic Inspection And Adjustmen
Chassis
Power Train
Engine Overhaul
Carburetion
Electrical
Specifications

1999-2001 Yamaha Snowmobile Service Manual PZ500 Phazer VT500XL Venture 500 XL Index of Topics

Chapter 1 General Information
Machine Identification
Frame Serial Number
Engine Serial Number
Important Information
Preparation For Removal And Disassembly
All Replacement Parts
Gaskets, Oil Seals, And O-rings
Lock Washers/plates And Cotter Pins
Bearings And Oil Seals
Circlips
Loctite®
Special Tools :
For Engine Service
For Power Train Service
For Carburetion Service
For Electrical Service

Chapter 2 Periodic Inspections And Adjustments
Introduction
Periodic Maintenance Table
Engine
Spark Plugs
Oil Pump
Fuel Line Inspection
Cooling Fan Belt Inspection Carburetor Synchronization Engine Idle Speed Adjustment Throttle Cable Freeplay
Adjustment
Throttle Override System (TORS) Check
Starter (Choke) Cable
Freeplay Adjustment
Exhaust System Inspection
Powertrain
Sheave Distance And Offset Adjustment
Drive V-belt
Engagement Speed Check
Parking Brake Pad Inspection
Parking Brake Adjustment
Brake Fluid Level Inspection
Brake Pad Inspection
Brake Hose Inspection
Air Bleeding (Hydraulic Brake System)
Drive Chain
Track Tension Adjustment
Slide Runner Inspection
Chassis
Ski/Ski Runner
Steering System
Lubrication
Electrical
Headlight Beam Adjustment
Battery Inspection
Battery Charging
Tuning
Carburetor Tuning
Clutch
Gear Selection
High Altitude Tuning
Front Suspension
Rear Suspension

Chapter 3 Chassis
Steering
Inspection
Installation
Ski
Inspection
Front Suspension
Inspection
Installation

Chapter 4 Power Train
Primary Sheave And Drive V-belt
Removal
Disassembly
Inspection
Assembly
Installation
Secondary Sheave
Disassembly
Inspection
Assembly
Installation
Drive Chain Housing
Without Reverse Model
Inspection
Installation
With Reverse Model
Inspection
Installation
Jackshaft
Inspection
Jackshaft And Drive Chain Housing Installation
Brake
Brake Pad Replacement
Brake Caliper Disassembly Brake Caliper Inspection And Repair
Brake Caliper Assembly
Brake Caliper Installation
Inspection
Brake Master Cylinder Assembly
Slide Rail Suspension
PZ500
VT50XL
Inspection
Front AXLe And Track
Inspection
Installation

Chapter 5 Engine
Exhaust Assembly
Inspection
Installation
Engine Assembly
Installation
Cylinder Head And Cylinder Removal
Inspection
Installation
Oil Pump, Cdi Magneto, Crankcase And Crankshaft Removal
Inspection
Installation
Engine Cooling Fan
Removal
Inspection
Installation
Recoil Starter
Removal
Inspection
Installation

Chapter 6 Carburetion
Carburetors
Removal
Disassembly
Inspection
Assembly
Installation
Fuel Pump
Inspection
Installation

Chapter 7 Electrical
Switch Inspection
Switch Inspection
Electrical Starting System
Circuit Diagram (VT500XL)
Troubleshooting (VT500XL)
Main Switch (VT500XL)
Starter Motor (VT500XL)
Inspection (VT500XL)
Assembly (VT500XL)
Charging System
Circuit Diagram (VT500XL)
Troubleshooting (VT500XL)
Battery (VT500XL)
Charging Coil (VT500XL)
Ignition System
Circuit Diagram
Troubleshooting
Spark Plug Cap
Ignition Coil
CDI Magneto
Sparkplug
Throttle Override System (TORS)
Handlebar Switch (right)
Carburetor Switch
Main Switch
Lighting System
Circuit Diagram
Troubleshooting
Bulb(s)
Headlight Beam Switch
CDI Magneto
Signal System
Circuit Diagram
Troubleshooting
Tail/brake Light Bulb
Brake Light Switch
Gear Position Switch (VT500XL)
AC Back Buzzer
DC Back Buzzer (VT500XL)
Oil Level Switch
Grip Warmer System
Circuit Diagram
Troubleshooting
Grip And Thumb Warmer Coil
Variable Resistor (VT500XL)
Passenger Grip Warmer (VT500XL)
Passenger Grip Warmer Switch (VT500XL)
CDI Magneto

Chapter 8 Specifications
General Specifications
Maintenance Specifications
Engine
Powertrain
Chassis
Electrical
High Altitude Settings
PZ500/VT500XL
Tightening Torque
Cable Routing

Additional information

Weight 3 lbs
Dimensions 10.75 × 8.25 × 0.7 in