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1997 KTM 125 LC2 Sting Motorcycle Engine Repair Manual

$14.95

SKU: 320509 Category:

Description

This 1997 KTM 125 LC2 Sting Engine Repair Manual is an authorized reproduction of the original, out of print manual. It provides detailed service information, step-by-step repair instruction and maintenance specifications for engines found in 1997 KTM 125 LC2 and 1997 KTM 125 STING motorcycles.

Table of Contents

SPECIAL TOOLS

REMOVING ENGINE

DISMANTLING THE ENGINE, Draining transmission oil, Cylinder head, Cylinder,
piston, Ignition system, Electric starter drive, electric starter motor,
Sprocket, Water pipe, Clutch, Primary drive, Clutch release shaft, Shifting
shaft, Intake flange, Separate the engine casing halves, Transmission, shift
mechanism, Balancer shaft, Crankshaft

SERVICING ON INDIVIDUAL COMPONENTS, Left casing half, Right casing half,
Crankshaft, Piston, Checking piston-ring end gap, Assembly instructions for
piston rings, Measuring piston/cylinder, Exhaust control, Preassembling of
cylinder, Cylinder head, Waterpump, Preassembling of waterpump, Oil pump,
Replacing the oil pump, Oil pump drive, Preassembling the oil pump, Clutch,
Transmission, Assembling the main shaft, Assembling the countershaft, Shift
mechanism, Preassembling the shifting shaft, Reed valve housing, intake flange,
Electric starter drive, Checking the freewheel, Replacing the freewheel hub,
Electric starter motor, Ignition system ;, Spark plug:, Checking stator, pulse
generator ;, Replacing the stator

ENGINE ASSSEMBLY, Crankshaft, Transmission, shifting mechanism, Assembling
the case, Shifting shaft, locking lever, Primary drive, Clutch release shaft,
Clutch, Clutch disks, Adjust the clutch release mechanism, Clutch cover,
Electric starter motor, Starter drive, Rotor, Sprocket, Ignition cover, Piston,
cylinder, Cylinder head, Water pipe, Reed valve housing, intake flange, Fill in
of transmission oil

MOUNT THE ENGINE, Action mode of exhaust control system, Adjust the control
roller, Checking the control roller readjustment, Bleeding the oil pump,
Checking the exhaust gas, Oil-level switch, oil-level warning lamp, Replacing
cable throttle-grip – cable distributor, Replacing cable oil pump – cable
distributor, Replacing cable carburetor – cable distributor

ELECTRICAL EQUIPMENT, Charging system, Dismounting the battery, Electric loss
test, Check charging voltage/voltage regulator rectifier, Charging the battery,
Electric starter system, Checking the starter relay, Checking the electric
starter motor, Ignition system, CDI unit, Checking the ignition coil, Checking
the servomotor of the exh Ctrl, system

TROUBLE SHOOTING

TECHNICAL DATA, Technical data – engine, Tolerance, assembly clearance,
Tightening Torques, Basic carburetor setting

LUBE- AND MAINTENANCE-SCHEDULE

WIRING DIAGRAM

Additional information

Weight 1 lbs
Dimensions 9 × 7 × 0.25 in

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