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1985-2000 Yamaha VMX1200 VMAX Motorcycle Service Manual

$90.00 $75.00

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SKU: LIT-11616-VM-13 Category:

Description

This Official 1985-2000 Yamaha VMX1200 VMAX Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for:

1985 Yamaha VMAX motorcycles
1986 Yamaha VMAX motorcycles
1987 Yamaha VMAX motorcycles
1988 Yamaha VMAX motorcycles
1989 Yamaha VMAX motorcycles
1990 Yamaha VMAX motorcycles
1991 Yamaha VMAX motorcycles
1992 Yamaha VMAX motorcycles
1993 Yamaha VMAX motorcycles
1994 Yamaha VMAX motorcycles
1995 Yamaha VMAX motorcycles
1996 Yamaha VMAX motorcycles
1997 Yamaha VMAX motorcycles
1998 Yamaha VMAX motorcycles
1999 Yamaha VMAX motorcycles
2000 Yamaha VMAX motorcycles

Table of Contents

General Information
Motorcycle Identification
Vehicle Identification Number
Engine Serial Number
Special Tool For Chassis Service
Specifications
General Specifications
Maintenance Specifications
Engine
Chassis
Electrical
Chassis
Front And Rear Brake
Front Fork
Removal
Disassembly
Inspection
Assembly
Installation
Electrical
Circuit Diagram
Ignition System
Digital Ignition Control System Description
Operation
Wiring Diagram

1985-2000 Yamaha VMX1200 VMAX Service Manual Index of Topics

Chapter 1 General Information
Motorcycle Identification
Vehicle Identification Number
Engine Serial Number
Important Information
All Replacement Parts
Gaskets, Oil Seals, And O-rings
Lock Washers/plates And Cotter Pins
Bearings And Oil Seals
Circlips
Special Tools
For Tune-up
For Engine Service
For Chassis Service
For Middle Gear Service
For Electrical Components

Chapter 2
Periodic Inspections And Adjustments
Introduction
Maintenance Intervals Charts
Periodic Maintenance Emission Control System
General Maintenance/lubrication
Engine
Valve Clearance Adjustment
Crankcase Ventilation System Inspection
Fuel Lene Inspection
Fuel Filter Replacement
Intake Manifold Inspection
Exhaust System Inspection
Canister Inspection
Carburetor Synchronization
Idling Speed Adjustment
Throttle Cable Adjustment
Engine Oil Level Inspection
Engine Oil Replacement
Coolant Level Inspection
Cooling System Inspection
Compression Pressure Measurement
Chassis
Final Gear Oil Level Inspection
Final Gear Oil Replacement
Air Filter Cleaning
Brake Fluid Level Inspection
Front And Rear Brake Pad Inspection
Front Brake Adjustment
Rear Brake Adjustment
Cable Inspection And Lubrication
Brake And Change Pedals/brake And
Clutch Levers Lubrication
Centerstand And Sidestand Lubrication
Swingarm Lubrication
Front Fork Oil Change
Front Fork Adjustment
Rear Shock Absorber Adjustment
Recommended Combinations Of The Front Fork And The Rear Shock Absorber Settings
Steering Head Inspection
Steering Head Adjustment
Wheel Bearings Check
Tires Check
Wheels Check
Electrical
Ignition Timing Check
Battery Inspection
Brake Light Switch Adjustment
Spar Plug Inspection
Headlight Bulb Replacement
Headlight Beam Adjustment
Fuse Inspection

Chapter 3
Engine Overhaul
Engine Removal
Preparation For Removal
Carburetor
Radiator
V-boost Control Cable And Air Baffle Plate
Footrest (right) And Brake Pedal
Footrest (left) And Clutch Release Cylinder
Exhaust Pipe And Muffler
Servomotor
Engine Removal
V-boost
Engine Disassembly
Cylinder Head And Camshaft
Starter Idle Gears And Flywheel
Clutch And Oil Pump Drive Gear
Water Pump And Thermostatic Valve
Starter Motor And Breather Cover
Oil Pan And Oil Pump
Crankcase Disassembly
Upper Crankcase
Transmission
Lower Crankcase
Inspection And Repair
Cylinder Head
Valve, Valve Guide, And Valve Seat
Camshaft, Cam Chain, And Cam Sprocket
Piston, Piston Ring, And Piston Pin
Starter Drives
Primary Gears
Clutch
Oil Pump
Oil Gallery Pipe
Crankshaft
Blancer Shaft
Transmission
Bearing
Circlips And Washers
Middle Gear Service
Drive Axle Positioning
Removal
Inspection
Assembly
Middle Driven Gear Bearings
Engine Assembly And Adjustment
Lower Crankcase
Transmission
Upper Crankcase
Crankcase Assembly
Oil Pump And Oil Pan
Breather Cover And Starter Motor
Water Pump And Thermostatic Valve
Clutch And Oil Pump Drive Gear
Flywheel And Starter Idle Gear
Cylinder Head And Camshaft
Oil Delivery Pipe And Cylinder Head
V-boost
Remounting Engine

Chapter 4 Cooling System
Coolant
Coolant Flow
Coolant Replacement
Water Pump
Disassembly
Inspection
Bearing And Seal Replacement
Assembly
Thermostatic Valve
Removal
Inspection And Assembly
Coolant Drain Valve
Disassembly
Inspection
Assembly
Cylinder Head Water Jacket Joint
Removal
Inspection
Assembly
Radiator And Conduit
Disassembly
Inspection
Assembly

Chapter 5 Carburetion
Carburetor
Section View
Removal
Disassembly
Inspection
Assembly
Installation
Adjustment
Throttle Cable Cylinder
Adjustment
V-boost
Removal
Inspection
Adjustment
Installation
Air Cleaner And Crankcase Ventilation System

Chapter 6
Chassis
Front Wheel
Removal
Inspection
Installation
Rear Wheel
Removal
Inspection
Installation
Front And Rear Brake
Caliper Pad Replacement
Caliper Disassembly
Master Cylinder Disassembly
Brake Inspection And Repair
Brake Reassembly
Air Bleeding
Brake Disc Installation
Hydraulic Clutch
Clutch Release Disassembly
Master Cylinder Disassembly
Clutch Inspection And Repair
Clutch Reassembly
Air Bleeding
Front Fork
Removal
Disassembly
Inspection
Assembly
Installation
Steering Head
Removal
Inspection
Installation
Rear Shock Absorber
Removal
Inspection
Installation
Swingarm
Free Play Inspection
Removal
Inspection
Installation
Shaft Drive
Troubleshooting
Final Drive Gear
Drive Shaft

Chapter 7  Electrical
Vmx12n/nc Circuit Diagram
Electrical Components
Electric Starting System
Circuit Diagram
Troubleshooting
Starting Circuit Cut-off System
Starter Motor Test
Battery Inspection
Starter Relay Test
Starting Circuit Cut-off Relay Test
Sidestand Relay Test
Diode Test
Neutral Switch Test
Sidestand Switch Test
Charging System
Circuit Diagram
Troubleshooting
Charging Voltage Test
Battery Inspection
Stator Coil Resistance Test
Rectifier Test
Ignition System
Circuit Diagram
Troubleshooting
Description
Operation
Ignition Spark Gap Test
Ignition Coil Resistance Test
Pickup Coil Resistance Test
Pressure Sensor
Lighting System
Circuit Diagram
Lighting Tests And Checks
Signal System
Circuit Diagram
Signal System Tests And Checks
Oil Level Gauge Test
Reed Switch Test
Self-cancelling Flasher System Test
Switches Test
Cooling System
Circuit Diagram
Troubleshooting
Electric Fan And Thermostatic Switch
Thermo-unit And Thermometer
Fuel Pump System
Circuit Diagram
Fuelpumpcircuit Operation
Troubleshooting
“Fuel” (reserve) Switch Test
Fuel Pump Relay Test
Fuel Pump Test
Fuelsender Unit Test
V-boost System
Circuit Diagram
V-boost System
Troubleshooting
Servo Motor Test

Chapter 8 Appendices
Specifications
General Specifications
Maintenance Specifications
General Torque Specifications
Definition Of Units
Conversion Tables
Lubrication Diagrams
Cable Routing
Consumer Information
Wiring Diagram

Additional information

Weight 3 lbs
Dimensions 10.75 × 8.25 × 0.7 in

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