KYMCO Mongoose 250 ATV Service Manual Printed by Cyclepedia

Description

The KYMCO Mongoose 250 ATV service manual features detailed, photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran dealer trained ATV technician.  Note: Printed manuals are in black and white.

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KYMCO Mongoose ATVs covered by this service manual:

2003 KYMCO Mongoose 250
2004 KYMCO Mongoose 250
2005 KYMCO Mongoose 250
2006 KYMCO Mongoose 250
2007 KYMCO Mongoose 250
2008 KYMCO Mongoose 250
2009 KYMCO Mongoose 250

The KYMCO Mongoose 250 ATV manual covers the following topics:

General Information

Serial Number Locations
Specifications
Service Precautions
Torque Values
Special Tools
Lubrication Points
Cable and Harness Routing
Wiring Diagram
Troubleshooting

Frame Covers-Exhaust Muffler

Service Information
Frame Covers
Exhaust Muffler Removal

Inspection-Adjustment

Service Information
Maintenance Schedule
Fuel Line/Throttle Operation
Air Cleaner
Spark Plug
Valve Clearance
Carburetor Idle Speed
Ignition Timing
Cylinder Compression
Engine Oil
Transmission Oil
Drive Belt/Brakes
Headlight Beam Adjustment (On Road Only)
Steering System Inspection
Toe-In Adjustment
Wheels/Tires
Drive Chain Slack
Drive Select Lever
Cable Inspection and Lubrication
Suspension Lubrication

Lubrication System

Service Information
Troubleshooting
Engine Oil & Oil Filter
Oil Pump

Fuel System

Service Information
Troubleshooting
Fuel Tank
Fuel Valve
Throttle Valve
Carburetor
Air Cleaner

Engine Removal

Service Information
Engine Removal

Cylinder Head / Valves

Service Information
Troubleshooting
Cylinder Head Cover
Camshaft/Camshaft Holder
Cylinder Head

Cylinder-Piston

Service Information
Cylinder/Piston

Drive And Driven Pulleys

Service Information
Troubleshooting
Left Crankcase Cover
Drive Pulley
Clutch / Driven Pulley

Final Reduction

Transmission
Service Information
Transmission Case Cover

Crankcase-Crankshaft

Service Information
Crankcase/Crankshaft/Balance Shaft

Brake System

Front Hydraulic Brake
Service Information
Front Brake Fluid Change / Air Bleed
Brake Master Cylinder
Front Brake Caliper
Rear Hydraulic Brake
Rear Brake Master Cylinder & Pedal)
Rear Brake Caliper

Front Wheel – Front Suspension – Steering

Troubleshooting
Service Information
Front Wheel
Front Suspension
Handlebar
Tie Rod

Rear Wheel – Axle – Suspension

Service Information
Troubleshooting
Rear Wheel / Axle / Axle Hub
Rear Swing Arm / Shock Absorber

Battery-Charging System AC Generator

Service Information
Troubleshooting
Battery
Charging System
Regulator-Rectifier
A.C. Generator Inspection
A.C. Generator Coil and Flywheel
Resistor Inspection
AC Generator

Ignition System

Service Information
Troubleshooting
Ignition Unit / Change Gear Control
Ignition Coil
Pulser Coil

Starting System

Service Information
Troubleshooting
Starter Motor
Starter Relay
Starter Clutch

Bulbs / Instruments / Horn

Bulb Removal
Instrument (On Road Only)
Horn (On Road Only)