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1991-1998 Kawasaki ZX7 Ninja Repair Manual by Clymer

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Description

1991-1998 Kawasaki ZX7 Ninja Repair Manual by Clymer

This 1991-1998 Kawasaki ZX7 Ninja Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for the following US, Canadian, and British models: 1991-1995 Kawasaki Ninja ZX7J1, J2, L1, L2, L3; 1991-1994 Kawasaki Ninja ZX-7R K1, K2, M1, M2; 1996-1998 Kawasaki Ninja ZX-7R P1, P2, P3 (also European models); and 1996 Kawasaki Ninja ZX-7RR N1 motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 650 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Washing the motorcycle / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic’s tips / Ball bearing replacement / Seals / Riding safety / Storage

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakage test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Battery / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Engine tune-up / Storage

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cylinder head / Rocker arm and shafts (1991-1995 models) / Valves and valve components / Piston and piston rings

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pressure relief valves / Alternator chain, shaft and starter motor clutch

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / Clutch hydraulic system / Clutch master cylinder / Clutch slave cylinder / Clutch hose replacement / Bleeding the clutch system / Gearshift pedal / External gearshift mechanism

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / Transmission

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Constant velocity carburetor / Flat slide carburetors / Pilot screw / Fuel level / Float height / Throttle cables replacement / Choke cable replacement / Air filter air box / Fuel tank / Fuel shutoff valve / Fuel filter and fuel pump / Clean air system (U.S. and Swiss models) / Crankcase breather system (U.S. only) / Evaporative emission control system (California only) / Exhaust system

CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Charging system / Alternator / Ignition system / I.C. igniter unit / Ignition coil / Timing rotor and pickup coil / Starting system / Starter relay / Switches / Turn signal system / Starter relay / Fuel pump and relay / Thermostatic fan switch / Junction box and fuses / Wiring and connectors / Wiring diagrams

CHAPTER TEN / COOLING SYSTEM
Hoses and hose clamps / Cooling system inspection / Coolant reservoir tank / Radiator and radiator fan / Cooling fan / Thermostat / Water pump / Thermostatic fan switch and water temperature sensor

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Wheels / Handlebar left-hand grip replacement / Steering stem and head / Steering head bearing race replacement / Fork service

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Rear coupling and driven sprocket / Drive chain / Tire changing and tire repairs / Shock absorber (1991-1995) / Shock absorber (1996-on) / Swing arm and shock linkage / Suspension linkage

CHAPTER THIRTEEN / BRAKES
Disc brakes / Front brake pad replacement / Front caliper (1991-1995 models) / Front caliper (1996-on models) / Rear brake pad replacement / Rear caliper (1990-1995 model) / Brake caliper (all models) disassembly/inspection/assembly / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system

CHAPTER FOURTEEN / BODY AND FRAME
Seats / Front fender / Frame side covers / Front fairing (1991-1995 models) / Front fairing (1996-on models) / Footpegs

INDEX

WIRING DIAGRAMS

Additional information

Weight 2.92 lbs
Dimensions 10.75 x 8.25 x 0.7 in
ISBN

9780892876747

UPC

24185767435

Brand

Clymer