Description
This Kawasaki KZ650 Repair Manual 1977-1983 Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1977-1983 Kawasaki KZ650C1, C2, C3 Custom; KZ650B1, B2, B3; KZ650D, D1, D2, D4; KZ650F; KZ650H1, H2, H3; KZ650E1 motorcycles.
1977 1978 1979 1980 1981 1982 1983
Includes tune-up procedures and routine maintenance data. Covers engine, clutch, transmission, fuel system, exhaust system, cooling system, ignition system, steering and suspension, wheels, brakes, frame, body, electrical system and complete wiring Diagrams. Features 320 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Service hints, Safety first, Parts replacement, Expendable supplies, Tools, Serial numbers, General specifications
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Starter, Charging system, Engine, Engine noises, Excessive vibration, Lubrication troubles, Fuel system, Clutch, Transmission, Brakes, Lighting system, Front suspension and steering
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Service intervals, Tires, Battery, Periodic lubrication, Periodic maintenance, Tune-up, Storage
CHAPTER FOUR, ENGINE
Engine principles, Servicing engine in frame, Engine, Cylinder head, Valve and valve components, Camshaft, Camshaft chain, Cylinder, Pistons and connecting rods, Piston rings, Ignition advance mechanism, Alternator, Oil pump, Oil pressure relief valve, Secondary shaft and starter motor clutch, Crankcase, Crankshaft, Kickstarter, Break-in
CHAPTER FIVE, CLUTCH AND TRANSMISSION
Clutch, Clutch release mechanism, Clutch cable, Drive sprocket, Shifting mechanism (external), Transmission, Gearshift drum and forks
CHAPTER SIX, FUEL AND EXHAUST SYSTEMS
Air cleaner, Carburetors, Fuel shutoff valve, Fuel tank, Exhaust system, Air injection system
CHAPTER SEVEN, ELECTRICAL SYSTEM
Charging system, Battery, Alternator, Voltage regulator (1977), Rectifier (1977), Voltage regulator/rectifier (1978 and later), Ignition system, Ignition coil, Ignition advance mechanism, Spark plugs, Starting system, Lighting system, Horn, Fuses
CHAPTER EIGHT, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheels, Tire changing, Tire repairs, Handlebar, Steering head, Front fork
CHAPTER NINE, REAR SUSPENSION
Rear wheel, Rear hub, Sprocket assembly, Drive chain, Rear swing arm, Shock absorbers
CHAPTER TEN, BRAKES
Front disc brakes, Front brake pad replacement, Front calipers, Front brake hose replacement, Rear drum brake (Model B), Rear disc brake (C and D), Rear master cylinder, Rear brake pad replacement (Model D), Rear caliper (C and D), Brake disc (front and rear), Bleeding the system
CHAPTER ELEVEN, FRAME AND REPAINTING
Kickstand (sidestand), Footpegs, Centerstand, Frame
SUPPLEMENT, 1980 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
