Description
This Honda CBR600 Hurricane Repair Manual 1987 1988 1989 1990 Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1987 1988 1989 1990 Honda CBR600F Hurricane motorcycles.
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 424 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Torque specifications, Fasteners, Lubricants, Serial numbers and parts replacement, Manufacturer’s label, Emission control information labels (U.S.A. only), Basic hand tools, Test equipment, Mechanic’s tips
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Emergency troubleshooting, Engine performance, Engine noises, Engine lubrication, Clutch, Gearshift linkage, Transmission, Electrical troubleshooting, Test equipment, Basic test procedures, Electrical problems, Charging system, Voltage regulator/rectifier, Alternator, Ignition system, Starting system, Carburetor troubleshooting, Front suspension and steering, Brake problems
CHAPTER THREE, PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks, Maintenance intervals, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Suspension adjustment, Tune-up, Ignition timing, Carburetor
CHAPTER FOUR, ENGINE
Engine principles, Servicing engine in frame, Engine, Cylinder head cover, Camshafts, Rocker arm assemblies, Cylinder head, Valves and valve components, Cylinder block, Piston and piston rings, Lubrication system, Oil cooler, Alternator rotor, Starter clutch assembly, starter gear and primary drive gear, Crankcase, Crankshaft, Connecting rods
CHAPTER FIVE, CLUTCH
Clutch cover, Clutch release mechanism, Clutch
CHAPTER SIX, TRANSMISSION
Sprocket cover, Neutral switch, Engine sprocket, External shift mechanism, Transmission gears, Internal shift mechanism
CHAPTER SEVEN, FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
Carburetor operation, Carburetor service, Carburetor adjustments, Throttle cable replacement, Choke cable replacement, Fuel tank, Fuel shutoff valve, Fuel filter, Fuel pump, Crankcase breather system, Evaporative emission controls system (California only), Secondary air supply system (California only), Exhaust system
CHAPTER EIGHT, ELECTRICAL SYSTEM
Electrical connectors, Battery, Charging system, Alternator, Voltage regulator/rectifier, Ignition system, Spark unit, Ignition coil, Pulse generator, Starting system, Starter relay switch, Clutch diode, Lighting system, Switches, Electrical components, Fuses
CHAPTER NINE, LIQUID COOLING SYSTEM
Cooling system inspection, Coolant reservoir tank, Radiator, Cooling fan, Thermostat, Water pump, Hoses
CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheel balance, Tubeless tires, Tubeless tire changing, Handlebars, Steering head and stem, Steering play, Front forks, Anti-dive front suspension
CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Rear hub, Rear sprocket and coupling, Drive sprocket and drive chain, Rear shock absorber, Pro-link suspension system, Swing arm
CHAPTER TWELVE, BRAKES
Disc brakes, Front brake pad replacement, Front brake caliper, Front master cylinder, Rear disc brake, Rear brake pad replacement, Rear brake caliper, Rear master cylinder, Brake hose replacement, Brake disc, Rear brake pedal, Bleeding the system
CHAPTER THIRTEEN, BODY
Side covers, Seat, Seat cowling, Maintenance covers, Lower fairing, Inner cover, Upper fairing, Windshield, Front fender, Rear fenders
INDEX
WIRING DIAGRAMS
