Description
This 1999-2006 Honda CBR600 F4 Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1999-2006 Honda CBR600F4 motorcycles.
1999 2000 2001 2002 2003 2004 2005 2006
This CBR600 repair manual includes 557 pages, color wiring diagrams and hundreds of original photographs and illustrations. The ISBN number is 1-59969-082-9 and the UPC code is 0 24185 90829 6.
The covered in this repair manual include:
CBR600F4 Honda (U.S.) 1999-2000
CBR600F4i Honda (U.S.) 2001-2006
CBR600F Honda (U.K.) 1999-2000
CBR600F SPORT Honda (U.K.) 2001-2006
The chapter breakdown for this repair manual includes:
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization /Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine (carbureted CBR600 models), Starting the engine (fuel injected CBR600 models), Starting difficulties, Engine performance, Engine noises, Engine lubrication, CBR600 Cylinder leakdown test, Clutch, Gearshift linkage, Transmission, Fuel system (carbureted models), Fuel system (fuel injection models), Electrical troubleshooting, Troubleshooting test equipment, Basic test procedures, Lighting system, Charging system, Ignition system, Starting system, Front suspension and steering, Brake system
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type, CBR600 Tune-up procedures, Air filter, Engine compression test, Spark plugs, Ignition timing inspection, CBR600 Valve clearance, Carburetor synchronization (1999-2000 models), Fuel injection starter valve synchronization (2001-on models), Idle speed adjustment (all models), Fuel hose inspection, Control cable lubrication (non-nylon lined cables only), Throttle cable (all models), Starting enrichment (choke) cable, Clutch cable adjustment, Engine oil and filter, Cooling system, Emission control systems, Battery, Tires and wheels, Front fork oil change, Drive chain, Brake system, Headlight aim inspection, Sidestand and ignition cut-off switch inspection, Steering bearing inspection, Front suspension inspection, Rear suspension inspection, Fastener inspection, Wheel bearing inspection, Lights and horn inspection
CHAPTER FOUR, ENGINE TOP END AND EXHAUST
Engine service notes, Engine principles, Exhaust system, Cylinder head cover, Camshafts, Camshaft chain tensioner, Camshaft chain, timing sprocket and chain guides, Cylinder head, Valve lifters and shims, CBR600 Valves and valve components
CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine service notes, Engine, Oil pan, oil strainer and pressure relief valve, Oil pump, Oil cooler, Starter clutch, Crankcase, Piston and connecting rod assembly, Crankshaft, CBR600 Break-in procedure
CHAPTER SIX, CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover, Clutch, External shift mechanism
CHAPTER SEVEN, TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
CBR600 Transmission, Transmission inspection, Internal shift mechanism
CHAPTER EIGHT, FUEL, CARBURETORS AND EMISSION CONTROL SYSTEMS
Fuel tank, Air filter housing, Carburetor operation, Carburetor service, Carburetor assembly, Carburetor overhaul, Carburetor separation, Carburetor adjustments, Throttle cable replacement, Starter (choke) cable replacement, Fuel pump assembly, Fuel filter replacement, Emission control system labels, Crankcase breather system, Evaporative emission control system (California only), PAIR system, Direct air induction (carbureted models)
CHAPTER NINE, FUEL AND ELECTRONIC FUEL INJECTION SYSTEMS
Fuel injection system precautions Hose and wiring harness identification, Depressurizing the fuel system, Fuel tank, Air filter housing, Throttle body, Fuel injectors, Starter valves, Fast idle wax unit, Pressure regulator, Fuel pressure check, Fuel flow test, Fuel pump assembly, Fuel filter replacement, Fuel cut relay, Manifold absolute pressure (MAP) sensor, Intake air temperature (IAT) sensor, Engine coolant temperature (ECT) sensor, Camshaft pulse generator, Throttle position (TP) sensor, Bank angle sensor, Oxygen sensor (California models), Emission control system, Engine stop relay, Engine control module (ECM), Malfunction indicator light (MIL), Throttle cable replacement
CHAPTER TEN, ELECTRICAL SYSTEM
Electrical component replacement, Electrical connectors, Battery, Charging system, Stator coil and left crankcase cover, Flywheel, starter clutch and starter reduction gear, Ignition system, Starter, Starter relay switch, Clutch diode, Lighting system, Combination meter, Tachometer test, Speedometer/speed sensor, Coolant temperature gauge, Thermosensor/ECT sensor (all models), Low fuel indicator/fuel reserve sensor (1999-2000 models), Fuel reserve sensor (2001-on models), Turn signal relay, Horn, Switches, Fuses, Wiring diagrams
CHAPTER ELEVEN, COOLING SYSTEM
Cooling system inspection, Hoses and hose clamps, Coolant reserve tank, Radiator, Cooling fan, Thermostat, Thermostat housing, Water pump, Water pump outlet hose
CHAPTER TWELVE, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands, Front wheel, Rear wheel, Rear coupling and rear sprocket, Front and rear hubs, Wheel runout and balance, Tire changing, Tire repairs, Drive chain
CHAPTER THIRTEEN, FRONT SUSPENSION AND STEERING
Handlebar assemblies, CBR600 Front fork, Steering head and stem, Steering bearing preload, Steering head bearing races
CHAPTER FOURTEEN, REAR SUSPENSION
Shock linkage, Shock absorber, Swing arm
CHAPTER FIFTEEN, BRAKES
Brake fluid selection, Preventing brake fluid damage, Brake service, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pads, Rear brake caliper, Rear master cylinder, Brake hose replacement, Brake disc, Rear brake pedal, Brake bleeding, Bleeding the system, Brake fluid draining, Flushing the brake system
CHAPTER SIXTEEN, BODY PANELS
Plastic trim clips, Seat (1999-2000 U.S. and Canada, 1999-on U.K. models), Rider’s seat (2001-on U.S. and Canada models), Pillon seat (2001-on U.S. and Canada models), Rear cowl (1999-2000 U.S. and Canada, 1999-on U.K. models), Rear cowl (2001-on U.S. and Canada models), Side fairing (all models), Front inner fairing (all models), Mirrors (all models), Windshield (1999-2000 models), Windshield (2001-on models), Front fairing and air ducts (1999-2000 models), Front fairing and air ducts (2001-on models), Front fender, Rear fender and seat rail (1999-2000 models), Rear fender and seat rail (2001-on models)
INDEX
CBR600 WIRING DIAGRAMS
