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Honda CBR600 F2 F3 1991-1998 Clymer Motorcycle Repair Manual

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Description

This Honda CBR600 repair manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1991-1998 Honda CBR600 motorcycles including 1991-1994 Honda CBR600F2, 1995-1998 Honda CBR600F3, 1998 Honda CBR600SE, 1996 Honda CBR600SJR, 1991-1998 Honda CBR600F (U.K.) motorcycles.

1991 1992 1993 1994 1995 1996 1997 1998

Includes information to perform tune-up and routine maintenance, covers engine, clutch and transmission, fuel and exhaust, cooling, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 480 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Serial numbers, Parts replacement, Torque specifications, Fasteners, Lubricants, RTV gasket sealant, Threadlock, Expendable supplies, Basic hand tools, Test equipment, Precision measuring tools, Cleaning solvent, Other special tools, Mechanic’s tips, Ball bearing replacement, Oil seals, Riding safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Emergency troubleshooting, Engine starting troubleshooting, Engine performance, Engine noises, Clutch, Gearshift linkage, Transmission, Electrical troubleshooting, Test equipment, Basic test equipment, Electrical problems, Charging system, Ignition system troubleshooting, Starter system troubleshooting, Carburetor troubleshooting, Excessive vibration, Brake problems

CHAPTER THREE, PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Tires and wheels, Battery, Periodic maintenance, Tune-up, Ignition timing, Carburetor adjustment

CHAPTER FOUR, ENGINE
Engine principles, Servicing engine in frame, Engine, Cylinder head cover, Cam chain, timing sprocket and chain guides, Cylinder head, Valves and valve components, Oil pan, oil strainer and pressure relief valve, Oil pump, Oil cooler, Starter clutch, Crankcases, Piston and connecting rod assembly, Crankshaft, Break-in procedure

CHAPTER FIVE, CLUTCH
Clutch cover, Clutch release mechanism, Clutch

CHAPTER SIX, TRANSMISSION
External shift mechanism, Internal shift mechanism, Transmission gears

CHAPTER SEVEN, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Carburetor assembly, Carburetor separation, Carburetor adjustments, Throttle cable replacement, Chock cable replacement, Fuel shutoff valve, Filler cap, Crankcase breather system (U.S. only), Evaporative emission control system (California only), Secondary air supply system (California, Austria and Sweden only)

CHAPTER EIGHT, ELECTRICAL SYSTEM
Electrical connectors, Battery, Charging system, Ignition system, Lighting system, Switches, Electrical components, Fuses, Wiring diagrams

CHAPTER NINE, COOLING SYSTEM
Cooling system inspection, Coolant reserve tank, Radiator, Cooling fan, Thermostat, Water pump, Hoses

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheels, Tubeless tire changing, Handlebar, Steering head bearing races, Steering play, Front fork (1991-1993), Front fork (1994)

CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Driven flange and sprocket, Shock absorber, Pro-Link suspension system, Swing arm

CHAPTER TWELVE, BRAKES
Disc brakes, Front brake pad replacement, Front brake caliper, Front master cylinder, Rear disc brake, Rear brake pad replacement, Rear brake caliper, Rear master cylinder, Brake hose replacement, Brake disc, Bleeding the system

CHAPTER THIRTEEN, FAIRING COMPONENTS
Side covers, Seat, Maintenance covers, Side fairings, Mirrors, Windshield, Rear fender B, Tail cowl, Rear fender A

SUPPLEMENT, 1995-1998 CBR600F3 SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Additional information

Weight 1.980625 lbs
Dimensions 9 x 7 x 0.4 in
ISBN

9780892878161