Description
This GSX1300R Hayabusa Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Suzuki GSX1300R motorcycles.
1999 2000 2001 2002 2003 2004 2005 2006 2007
This service manual includes 427 pages, color wiring diagrams and hundreds of illustrations and original photographs developed from the complete disassembly of the machine.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, , Electrical system fundamentals, Basic service methods, Storage, Specifications
CHAPTER TWO, TROUBLESHOOTING
Engine principles, Starting notes, Starting the engine, Starting difficulties, Engine performance, Engine noises, Engine lubrication, Cylinder leakdown test, Clutch, Gearshift linkage, Transmission, Fuel system, Fuel pump troubleshooting, Electrical testing, Electrical troubleshooting, Steering and suspension, Brake
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel, Molybdenum disulfide oil, Grease, Cylinder numbering And firing order, Engine rotation, Maintenance intervals, Tune-up, Ignition timing, Valve clearance, Spark plugs, Engine oil and filter, Engine oil pressure, Throttle cable free play, Idle speed adjustment, Fast idle speed, Throttle body synchronization, Fuel line inspection, Emission control systems, Control cable lubrication, Clutch, Shift pedal height, Cooling system, Tires and wheels, Front suspension, Steering check, Rear suspension, Drive chain, Brake system, General lubrication, Fasteners
CHAPTER FOUR, ENGINE UPPER END
Cylinder head cover, Camshaft, Cam chain tensioner, Cam chain and chain guides, Cylinder head, Valve lifters and shims, Valves and valve components, Cylinder block, Piston and piston rings
CHAPTER FIVE, ENGINE LOWER END
Engine service notes, Engine, Starter idler gear no. 1, Starter clutch and gears, Alternator cover, Flywheel, Oil pump, Oil cooler, Oil catch tank , Oil pan and strainer, Crankcase, Balancer, Crankshaft, Connecting rod, Engine break-in
CHAPTER SIX, CLUTCH
Clutch bleeding, Draining the system, Clutch cover, Clutch, Clutch master cylinder, Clutch slave cylinder, Clutch hose replacement
CHAPTER SEVEN, TRANSMISSION, SHIFT MECHANISMAND ENGINE SPROCKET
Engine sprocket cover, Engine sprocket, Shift pedal, External shift mechanism, Internal shift mechanism, Transmission
CHAPTER EIGHT, AIR, FUEL INJECTION, EXHAUSTAND EMISSIONS SYSTEMS
Depressurizing the fuel system, Fuel tank, Fuel pump, Fuel level sender, Fuel pump relay, Pressure regulator, Air filter housing, Intake air control system, Heat shield, Throttle bodies, Fuel injector, Throttle position (TP) sensor, Throttle cable replacement, Fast idle (choke), Atmospheric pressure (AP) sensor, Camshaft position(cmp) sensor, Engine coolant temperature (ECT) sensor, Intake air pressure (IAP) sensor, Intake air temperature (IAT) sensor, Tip over (TO) sensor, Exhaust system, Evaporative emissions control system, Crankcase breather, Fuel injection self-diagnosis
CHAPTER NINE, ELECTRICAL SYSTEM
Fuel system and cooling , Electrical basics, Electrical connectors, Battery, Charging system, Voltage regulator, rectifier, Stator assembly, Ignition system, Crankshaft position (CKP) sensor, Engine control module (ECM), Ignition coil, plug cap, Ignition switch, Starting system, Starter motor, Starter relay, Sidestand switch, Gear position (GP) sensor, , Turn signal, sidestand relay, Lighting system, Horn, , Meter assembly, Speed sensor, Oil pressure switch, Switches, Fuses, Wiring and connectors, Wiring diagrams
CHAPTER TEN, COOLING SYSTEM
Hoses and hose clamps, Cooling system inspection, Coolant reservoir, Radiator, Thermo switch, Radiator fan, Radiator fan relay, Engine coolant temperature sensor, Thermostat, Water jacket fitting, Water pump
CHAPTER ELEVEN, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand, Brake rotor protection, Front wheel, Wheel inspection, Bearing inspection, Rear wheel, Rear coupling and rear sprocket, Front hub, Rear hub, Wheel balance, Tires, Tire changing, Tire repairs, Drive chain
CHAPTER TWELVE.FRONT SUSPENSION AND STEERING
Handlebar, Handlebar grip replacement, Handlebar holder, Steering head and stem, Steering head bearing race, Steering stem bearing race, Steering damper, Front fork
CHAPTER THIRTEEN, REAR SUSPENSION
Shock absorber, Suspension linkage, Swing arm, Bearing replacement
CHAPTER FOURTEEN, BRAKES
Brake service, Preventing brake fluid damage, Brake bleeding, Brake fluid draining, Brake pad inspection, Front brake caliper, Front brake master cylinder, Rear brake caliper, Rear brake master cylinder, Brake pedal, footpeg assembly, Brake disc, Brake hose replacement
CHAPTER FIFTEEN, BODY AND FRAME
Body panel fasteners, Rider’s seat, Passenger seat, tail cover, Mirror, Front fairing, Upper panel, Center panel, Intake duct, Fairing bracket, Fairing side panel, Front lower panel, Rear lower panel, Tail piece, Front fender, Sidestand, Footpeg assembly
INDEX
WIRING DIAGRAMS
