Description
This Clymer Yamaha XT TT 350 1985-2000 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985-2000 Yamaha XT350 and 1986-1987 Yamaha TT350 motorcycles.
1985 1986 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999
2000
Covers tune-up procedures, routine maintenance, engine, clutch, transmission, fuel, exhaust, ignition, steering, suspension, wheels, brakes, tires, frame, electrical system and complete wiring diagrams. Features 380 illustrated pages.
Table of Contents
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the motorcycle / Torque specifications / Fasteners / Lubricants / Parts replacement / Emission control and battery decals (XT350) / Basic hand tools / Precision measuring tools / Special tools / Mechanic’s tips
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine performance / Engine noises / Excessive vibration / Clutch / Transmission / Ignition system / Front suspension and steering / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Tires and wheels / Lubricants / Battery (XT350) / Periodic lubrication / Periodic maintenance / Front fork air pressure / Engine tune-up / Storage
CHAPTER FOUR / ENGINE TOP END
Engine principles / Servicing engine in frame / Cylinder head cover / Camshafts / Cylinder head / Cam chain guides / Valves and valve components / Cylinder / Pistons and piston rings
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase and crankshaft / Break-in procedure
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / Clutch release mechanism / Primary drive gear and balancer driven gear / Cam chain, sprocket and guide / Kickstarter / Oil pump / External shift mechanism / Clutch cable
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism
CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Fuel/emission control decals (XT350) / Air filter / Carburetor service / Carburetor adjustment / Fuel tank
Fuel shutoff valve / Exhaust system / Exhaust system repair / Emission control (XT350 California models)
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical troubleshooting / Charging system (XT350) / Charging system (TT350) / Alternator / Voltage regulator/rectifier (XT350) / Voltage regulator (TT350) / Ignition system (XT350) / Ignition system (TT350) / Ignition coil / Spark plug / Lighting system (XT350) / Lighting system (TT350) / Switches / Horn (XT350) / Condenser (1986-on XT350) / Circuit breaker (XT350) / Wiring diagrams
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Tire changing / Tire repairs / Handlebar / Steering head / Front fork (XT350) / Front fork (TT350)
CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Sprockets / Drive chain / Tire changing and tire repairs / Monocross rear suspension / Monocross shock absorber / Monocross linkage / Rear swing arm / Rear suspension bearing replacement
CHAPTER TWELVE / BRAKES
Front disc brake / Front brake caliper (XT350) / Front brake caliper (TT350) / Front master cylinder (XT350) / Front master cylinder (TT350) / Front brake hose replacement / Front brake disc / Brake bleeding / Rear drum brake
INDEX
WIRING DIAGRAMS
