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Clymer Yamaha Outboards 2-90 hp 1999-2009 2 stroke Boat Repair Manual

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Description

This Clymer Yamaha Outboard 2-90 HP 1999-2009 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Yamaha 2-90 hp 2 stroke outboard boat engines.

2 & 3 HP (99-02), 4 HP (99), 5 & 6 HP (99-02), 8 HP (99-July 09), 9.9 HP (99-April 09), 15 HP (99-April 09), 25 HP 2-cylinder(April 09), 25 HP 3-cylinder (02), 30 HP (99-02), 40 & 50 HP (99-April 09), 60 HP (99-April 05), E60 HP (99-00), 70 HP (99-April 07), 75 HP (99), E75 HP (99-00), 90 HP (99-May 09), 28, 35, 67 Jet Models (99-05)

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial number and model identification, Engine operation, Fasteners, Shop supplies, Galvanic corrosion, Propellers, Basic tools, Special tools, Precision measuring tools, Electrical system fundamentals, Basic mechanical skills, Engine identification codes, Technical abbreviations, Metric tap and drill sizes, Conversion formulas, Specifications

CHAPTER TWO, TROUBLESHOOTING
Preliminary inspection, Operating requirements, Starting difficulty, Fuel system, Starting system, Charging system, Fuse and wire harness, Warning system, Oil injection system, Ignition system, Tilt and trim system, Power head, Cooling system, Gearcase, Starting system troubleshooting, Fuel system troubleshooting, Ignition system troubleshooting, Specifications

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication, Maintenance, Tune-up, Engine break-in, Specifications, Maintenance schedule, Fluid capacities, Oil and fuel mixing rates, Spark plug specifications

CHAPTER FOUR, TIMING, SYNCHRONIZATION AND ADJUSTMENT
Timing, synchronization and adjustments, Test propellers, Wide open throttle speed, Specification

CHAPTER FIVE, FUEL SYSTEM
Fuel system safety, Fuel system component service, Carburetor, Reed housing/intake manifold, Recirculation system, Specifications

CHAPTER SIX, IGNITION AND ELECTRICAL SYSTEMS
Battery, Starting system components, Starter motor, Charging system components, Ignition system components, Warning system components, Specifications

CHAPTER SEVEN, POWER HEAD
Service considerations, Power head break-in, Service recommendations, Lubricants, sealants and adhesives, Fasteners and torque, Power head removal/installation, Flywheel removal/installation, Power head disassembly, Power head components cleaning and inspection, Power head assembly, Specifications

CHAPTER EIGHT, GEARCASE
Gearcase operation, Propeller, Gearcase removal/installation, Water pump, Gearcase disassembly/assembly, Sacrificial anodes, Component inspection, Gearcase pressure test, Specifications

CHAPTER NINE, JET DRIVE
Jet drive operation, Jet drive repair, Specifications

CHAPTER TEN, MANUAL STARTER
Repair, Specifications, Starter rope length

CHAPTER ELEVEN, TILT/TRIM AND MIDSECTION
Manual tilt system removal and installation, Power tilt/trim system removal/installation, Tilt/trim relay replacement, Tilt/trim sender replacement, Electric trim motor removal/installation, Tilt/trim system electric motor repair, Manual release valve removal and installation, Hydraulic system filling and bleeding, Midsection, Specifications

CHAPTER TWELVE, OIL INJECTION SYSTEM
System operation, Oil level sensor removal/installation, Oil reservoir removal/installation, Oil hoses and check valves, Oil pump, Driven gear, Bleeding air from the system, Specifications, Oil reservoir capacity, Oil pump identification

CHAPTER THIRTEEN, REMOTE CONTROL
Neutral throttle operation, Throttle/shift cable removal/installation, Remote control, Specifications

INDEX

WIRING DIAGRAMS

Additional information

Weight 3.1 lbs
Dimensions 10 × 7.5 × 0.7 in
ISBN

9781620922675

UPC