Description
This Clymer Suzuki VS1400 Intruder 1987-2007 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1987 Suzuki VS1400GLP & GLF Intruder UK Models, 1987 Suzuki VS1400GLFH Intruder, 1988 Suzuki VS1400GLP & GLF Intruder UK Models, 1988 Suzuki VS1400GL US, 1989 Suzuki VS1400GLP & GLF Intruder UK Models, 1990 Suzuki VS1400GLP & GLF Intruder US & UK Models, 1991 Suzuki VS1400GLPM & GLF Intruder US & UK Models, 1992 Suzuki VS1400GLPN & GLF Intruder US & UK Models, 1993 Suzuki VS1400GLPP & GLF Intruder US & UK Models, 1994 Suzuki VS1400GLPR & GLF Intruder US & UK Models, 1995 Suzuki VS1400GLPS & GLF Intruder US & UK Models, 1996 Suzuki VS1400GLPT & GLF Intruder US & UK Models, 1997 Suzuki VS1400GLPV & GLF Intruder US & UK Models, 1998 Suzuki VS1400GLPW & GLF Intruder US/UK, 1999 Suzuki VS1400GLPX Intruder, 2000 Suzuki VS1400GLPY Intruder, 2001 Suzuki VS1400GLPK1 Intruder, 2002 Suzuki VS1400GLPK2 Intruder, 2002 Suzuki VS1400GLFK2 Intruder, 2003 Suzuki VS1400GLPK3 Intruder, 2003 Suzuki VS1400GLFK3 Intruder, 2004 Suzuki VS1400GLPK4 Intruder, 2005 Suzuki VS1400K5 Intruder, 2006 Suzuki VS1400K6 Intruder, 2006 Suzuki VS1400K6 Boulevard S83, 2007 Suzuki VS1400K7 Boulevard S83 motorcycles.
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 417 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Washing the motorcycle, Torque specifications, Special tips, Fasteners, Lubricants, Threadlocking compound, Expendable supplies, Serial numbers, Warning and information labels, Basic hand tools, Precision measuring tools, Special tools, Fabricating tools, Mechanic’s tips, Ball bearing replacement, Seals, Riding safety, Storage
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Starting difficulties, Poor idle speed performance, Poor medium and high speed performance, Engine starting system, Ignition system, Fuel system, Engine overheating, Engine, Engine noises, Engine leakdown test, Clutch, Transmission, Final drive, Handling, Frame noise, Brakes
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Pre-ride inspection, Service intervals, Tires and wheels, Battery, Battery electrical cable connectors, Periodic lubrication, Periodic maintenance, Tune-up
CHAPTER FOUR, ENGINE UPPER END
Engine principles, Servicing engine in frame, Engine, Front cylinder head cover and camshaft, Rear cylinder head cover and camshaft, Camshaft, Rocker arm assemblies, Hydraulic tappets (valve lash adjusters), Cylinder head and cylinder, Valves and valve components, Pistons and piston rings
CHAPTER FIVE, ENGINE LOWER END
Oil cooler, Primary drive gear and rear cylinder camshaft chain and sprocket, Secondary gear assembly, Crankcase, Engine break-in
CHAPTER SIX, CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism, Clutch, Clutch hydraulic system, Master cylinder, Slave cylinder, Bleeding the system
CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission, Internal gearshift mechanism
CHAPTER EIGHT, FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
Carburetor operation, Carburetor service, Carburetor assembly, Carburetor service, Carburetor adjustments, Throttle cable replacement, Fuel tank, Fuel shutoff valves, Fuel pump, Crankcase breather system (U.S. only), Evaporative emission control system (California only), Exhaust system
CHAPTER NINE, ELECTRICAL SYSTEM
Basic information, Electrical connectors, Battery negative terminal, Charging system, Voltage regulator/rectifier, Alternator, Transistorized ignition system, Automatic compression release control and starter system, Electric starter, Starter clutch and gears, Starter relay, Lighting system, Switches, Electrical components, Fuses, Wiring diagrams
CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheels, Tires, Tire changing, Tire repairs, Handlebar, Steering head and stem, Steering head bearing races, Front fork
CHAPTER ELEVEN, REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Final drive unit, drive shaft and universal joint, Swing arm, Shock absorbers
CHAPTER TWELVE, BRAKE SYSTEM
Disc brakes, Front brake pad replacement, Front brake caliper, Front master cylinder, Rear brake pad replacement, Rear brake caliper, Brake caliper disassembly/inspection/assembly (all models), Rear master cylinder, Brake hose replacement, Brake disc, Bleeding the system, Rear brake pedal
CHAPTER THIRTEEN, BODY AND FRAME
Seats, Frame side covers, Frame head side covers, Footpegs, Sidestand, Front fender
INDEX
WIRING DIAGRAMS
