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Clymer Suzuki RM80 RM125 RM250 RMX250 1989-1995 Motorcycle Repair Manual

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Description

This Clymer Suzuki RM80 RM125 RM250 RMX250 1989-1995 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1989-1995 Suzuki RM80, 1989-1995 Suzuki RM125, 1989-1995 Suzuki RM250, and 1989-1995 Suzuki RMX250 motorcycles.

1989 1990 1991 1992 1993 1994 1995

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, liquid cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 548 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the motorcycle / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic’s tips / Ball bearing replacement / Oil seals / Riding safety / Off road riding rules / Storage

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine is difficult to start / Poor idle speed performance / Poor medium and high speed performance / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Two-stroke pressure testing / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brake

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Engine lubrication / Maintenance schedule / Tires and wheels / Periodic lubrication / Periodic maintenance / Engine tune-up

CHAPTER FOUR / ENGINE TOP END
Engine principles / Cleanliness / Cylinder head / Exhaust valve / Reed valve assembly / Engine lubrication / Servicing engine in frame / Cylinder / Piston, piston pin and piston rings / Break-in procedure

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Engine drive sprocket / Drive shaft oil seal replacement / Crankcase and crankshaft

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement / Clutch / Clutch release mechanism / Kickstarter / External gearshift mechanism

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Transmission overhaul / Inspection / Internal gearshift mechanism

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor service / Cleaning and inspection / Float height adjustment / Carburetor jetting / Fuel tank and fuel valve / Air filter air box / Exhaust system

CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge ignition system / Magneto inner rotor / Magneto outer rotor / CDI unit / Ignition timing / Ignition coil / Lighting system / Trip meter / Engine stop switch

CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precaution / Cooling system inspection / Flushing / Radiator and hose / Cleaning and inspection / Water pump / Hoses

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Rim and spoke service / Tire changing / Tire repairs / Handlebar / Steering stem and head / Steering head bearing race replacement / Front fork / Fork service

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket / Drive chain / Shock absorber / Swing arm and shock linkage

CHAPTER THIRTEEN / BRAKES
Disc brakes / Front brake pad replacement / Front caliper / Front master cylinder / Rear brake pad replacement / Rear caliper / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Drum brakes / Rear brake pedal and arm

INDEX

WIRING DIAGRAMS

Additional information

Weight 2.1 lbs
Dimensions 9 x 7 x 0.5 in
ISBN

9780892876587

UPC

24185765813