Description
This Clymer Suzuki GSF1200 Bandit 1996-2003 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1996-2003 Suzuki GSF1200 Bandit models. Includes general information about GSF1200 motorcycles
Includes troubleshooting guides, lubrication, maintenance, tune-up procedures, engine top-end, engine lower-end, clutch, drive gear, transmission, shifter, fuel system, exhaust system, front suspension, steering, rear axle, rear suspension, final drive, brakes, frame, body, electrical system and complete color wiring diagrams. Features 476 illustrated pages.
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Engine performance, Starting system, Charging system, Ignition system, Fuel system, Engine noises, Engine lubrication, Clutch, Transmission, Lighting system, Excessive vibration, Front suspension and steering, Brake problems
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Safety checks, Maintenance intervals, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Non-scheduled maintenance, Engine tune-up, Spark plugs
CHAPTER FOUR, ENGINE TOP END
Engine service notes, Engine principles, Cylinder head cover, Camshafts, Camshaft chain tensioner, Camshaft chain, Rocker arms, Cylinder head, Valves and valve components, Cylinder block, Piston and piston rings
CHAPTER FIVE, ENGINE LOWER END
Servicing the engine in frame, Engine, Oil pump, Oil cooler, Oil pan, oil strainer and oil pressure regulator, Starter clutch and gears, Crankcase, Crankshaft, Camshaft chain and guides, Connecting rods, Break-in
CHAPTER SIX, CLUTCH
Clutch, Clutch hydraulic system, Clutch master cylinder, Clutch release cylinder, Clutch hose assembly replacement, Bleeding the hydraulic clutch system
CHAPTER SEVEN, TRANSMISSION AND GEARSHIFT MECHANISMS
Engine drive sprocket cover, Engine drive sprocket, External shift mechanism, Transmission, Internal shift mechanism
CHAPTER EIGHT, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Carburetor assembly (1996-2000 models), Carburetor assembly (2001-on models), Carburetor cleaning and inspection (all models), Pilot screw, Throttle position sensor, Carburetor heater and thermoswitch (2001-on U.K. only), Carburetor separation, Float height adjustment, Throttle cable replacement, Starter (choke) cable replacement, Air filter housing, Fuel tank, Fuel shutoff valve, Fuel filter, Fuel level gauge, Crankcase breather system, Evaporative emission control system (California only), Purge control valves and charcoal canister (California only), PAIR system (California models), Exhaust system
CHAPTER NINE, ELECTRICAL SYSTEM
Preliminary information, Negative battery cable, Charging system, Alternator, Ignition system, Starting system, Starter, Starter relay, Lighting system, Switches, Relays, Electrical components, Combination meter, Fuel level gauge (1996-2000 models), Fuel level gauge (2001-on models), Horn, Fuse box, Main fuse, Wiring diagrams
CHAPTER TEN, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand, ABS models, Front wheel, Rear wheel, Rear coupling and rear sprocket, Front and rear hubs, Wheels, Tires, Tire repairs, Drive chain
CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
Handlebar, Handlebar left grip replacement, Steering head and stem, Steering head bearing race replacement, Steering stem bearing replacement, Front fork
CHAPTER TWELVE, REAR SUSPENSION
Shock absorber, Shock lever assembly, Swing arm, Bearing replacement
CHAPTER THIRTEEN, BRAKES
Brake service, Front brake pad replacement, Front caliper, Rear brake pad replacement, Rear brake caliper, Front master cylinder, Rear master cylinder, Brake hose replacement (non-ABS models), Brake hose and lines replacement (ABS equipped models), Brake disc and ABS rotor, Bleeding the brakes, Rear brake pedal, Anti-lock brake system
CHAPTER FOURTEEN, BODY AND FRAME
Seat and lock mechanism, Front fender, Front fairing, Rear frame cover, Side cover, Sidestand, Centerstand
INDEX
WIRING DIAGRAMS
