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Clymer Suzuki GS500E Twins 1989-2002 Repair Manual

Clymer Suzuki GS500E Twins 1989-2002 Repair Manual

$36.95 $15.78

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SKU: M484-3 Category:

Product Description

This Clymer Suzuki GS500E Twins 1989-2002 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1989-2002 Suzuki GS500E Twin motorcycles.

1989
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999
2000 2001 2002

Includes general information about each model, troubleshooting help, tune-up procedures, routine maintenance, engine, clutch, transmission, shift mechanism, fuel, emissions, exhaust system, front and rear suspension, steering, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 430 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Washing the motorcycle, Torque specifications, Special tips, Fasteners, Lubricants, Threadlocking compound, Expendable supplies, Serial numbers, Information and warning labels, Basic hand tools, Precision measuring tools, Special tools, Fabricating tools, Mechanic’s tips, Ball bearing replacement, Oil seals, Riding safety, Storage

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Starting difficulties, Engine is difficult to start, Poor idle speed performance, Poor medium and high speed performance, Engine starting system, Charging system, Ignition system, Fuel system, Engine overheating, Engine, Engine noises, Engine leak down test, Clutch, Transmission, Drive train noise, Handling, Frame noise, Brakes

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist, Maintenance schedule, Tires and wheels, Battery, Cleaning solvent, Periodic lubrication, Periodic maintenance, Nonscheduled maintenance, Engine tune-up

CHAPTER FOUR, ENGINE TOP END
Engine principles, Cylinder head cover, Camshaft, Camshaft chain tensioner, Cylinder head, Valves and valve components, Cylinder block, Piston and piston rings

CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine, Right-hand crankcase cover, Stator coil and left-hand crankcase cover, Engine drive sprocket and cover, Oil pump, Oil pan and strainer, AC generator rotor, starter clutch and gears, Primary drive gear, Crankcase, Balancer shaft, Crankshaft, Camshaft chain, Connecting rods, Engine break-in

CHAPTER SIX, CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable replacement, Clutch, Clutch release mechanism, External gearshift mechanism

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission, Internal gearshift mechanism

CHAPTER EIGHT, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetors, Carburetor separation, Carburetor adjustments, Throttle cable replacement, Air filter air box, Fuel tank, Fuel shutoff valves, Crankcase breather system (U.S. only), Evaporative emission control system (California only), Exhaust system

CHAPTER NINE, ELECTRICAL SYSTEM
Electrical component replacement, Charging system, Stator coil, Regulator/rectifier, Ignition system, Igniter unit, Ignition coil, Signal generator, Sidestand/ignition interlock system, Starting system, Starter relay, Lighting system, Switches, Electrical components, Fuse, Wiring diagrams

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheels, Tubeless tire changing, Tire repairs, Handlebar, Handlebar left-hand grip replacement, Steering stem and head, Steering head bearing race replacement, Steering stem bearing replacement, Front forks, Fork service

CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Rear hub, Driven sprocket, Drive chain, Tire changing and tire repairs, Shock absorber, Swing arm and shock linkage, Shock linkage

CHAPTER TWELVE, BRAKES
Disc brakes, Front brake pad replacement, Front caliper, Front master cylinder, Rear brake pad replacement, Rear caliper, Rear master cylinder, Brake hose replacement, Brake disc, Bleeding the system, Rear brake pedal and arm

CHAPTER THIRTEEN, BODY AND FRAME
Seat, Frame side covers, Front fender, Rear fender, Engine spoiler (optional),  Upper cowling (optional), Centerstand, Sidestand, Footpegs

INDEX

WIRING DIAGRAMS

Additional Information

Weight 1.7 lbs
Dimensions 9 x 7 x 0.4 in
ISBN

9780892878338

UPC

24185783398

Brand

Clymer