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Clymer Suzuki 2-140 hp 1977-1984 Outboard Boat Engine Repair Manual

$34.95 $14.00

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SKU: B780 Category:

Description

This Clymer Suzuki 2-140 hp 1977 1978 1979 1980 1981 1982 1983 1984 Outboard Motor Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1977-1984 Suzuki 2-140hp outboard engines including DT2, DT3.5, DT4.5, DT5, DT6, DT7.5, DT8, DT9, DT9.9, DT15, DT16, DT20, DT25, DT30, DT50, DT50M, DT65, DT65, DT85, DT115, and DT140 motors.

Includes general information on each outboard engine including tools and techniques, troubleshooting, lubrication, maintenance and tune-up, engine synchronization and adjusting, fuel system, electrical systems, power head, gearcase, automatic rewind starter, power trim and tilt systems, oil injection system and complete wiring diagrams. Features 384 illustrated pages.

Suzuki 2-140 hp 1977-1984 Outboard – QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Protection from galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques

CHAPTER THREE, TROUBLESHOOTING
Operating requirements, Starting system, Lighting system, Charging system, Ignition system, Breaker-point ignition component testing, PEI ignition component testing, Fuel system, Engine temperature and overheating, Engine

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication, Storage, Complete submersion, Anti-corrosion maintenance, Engine flushing, Tune-up

CHAPTER FIVE, TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization

CHAPTER SIX, FUEL SYSTEM
Fuel pump, Carburetor removal/installation, Carburetor overhaul/adjustment, Throttle plunger carburetor (DT 2),  Throttle plunger carburetor (DT 7.5 and DT 9),  Centerbowl carburetor (DT 3.5-DT 16), Integral fuel pump carburetor, Centerbowl carburetor (DT 20-DT 140),  Carburetor cleaning and inspection, Reed valve assembly, Fuel tank, Fuel line and primer bulb

CHAPTER SEVEN, ELECTRICAL SYSTEM
Battery, Lighting system, Battery charging system, Electrical starting system, Starter motor, Ignition motor, Magneto breaker-point ignition, PEI ignition

CHAPTER EIGHT, POWER HEAD
Engine serial number, Fasteners and torque, Flywheel, Power head

CHAPTER NINE, GEARCASE
Propeller, Water pump, Gearcase, Propeller shaft clutch, Pinion gear depth and forward/reverse gear backlash, Propeller shaft thrust clearance, Clutch pushrod dimension, Zinc anode

CHAPTER TEN, AUTOMATIC REWIND STARTER
Bendix starter, Overhead starter

CHAPTER ELEVEN, POWER TRIM AND TILT SYSTEM
Operation, maintenance and troubleshooting, Component replacement

CHAPTER TWELVE, OIL INJECTION SYSTEM
System components, Operation, Warning buzzer, Oil pump service, Component replacement

Suzuki 2-140 hp 1977-1984 Outboard – INDEX

Suzuki 2-140 hp 1977-1984 Outboard – WIRING DIAGRAMS

Additional information

Weight 1.88 lbs
Dimensions 10 × 7.5 × 0.7 in
ISBN

9780892874064

UPC

24185740667

Brand

Clymer