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Clymer Ski-Doo Snowmobile 1990-1995 Shop Manual

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Description

This Clymer Ski-Doo Snowmobile 1990-1995 Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1990-1995 Ski-Doo Formula MX, 1991 Ski-Doo Formula MX e, 1993 Ski-Doo Formula MX II, 1990 Ski-Doo Formula MX LT, 1991 Ski-Doo Formula MX XTC E, 1992-1993 Ski-Doo Formula MX XTC R, 1993-1995 Ski-Doo Formula MX Z, 1990-1993 Ski-Doo Formula Plus, 1991-1993 Ski-Doo Formula Plus E, 1993 Ski-Doo Formula Plus EFI, 1993 Ski-Doo Formula Plus X, 1991-1993 Ski-Doo Formula Plus XTC, 1991 Ski-Doo Formula Plus XTC E, 1990 Ski-Doo Formula Plus LT, 1995 Ski-Doo Formula SS, 1994 Ski-Doo Formula ST, 1994-1995 Ski-Doo Formula STX, 1990-1995 Ski-Doo Formula Mach 1, and 1991-1993 Ski-Doo Formula Mach 1 XTC snowmobiles.

QUICK REFERENCE DATA

CHAPTER ONE/ GENERAL INFORMATION

Manual organization/ Notes, cautions and warnings/ Safety first/ Service hints/ Engine and chassis serial numbers/ Engine operation/ Torque specifications/ Fasteners/ Lubricants/ RTV gasket sealant/ Threadlock/ Gasket remover/ Expendable supplies/ Parts replacement/ Basic hand tools/ Precision measuring tools/ Special tools/ Mechanic’s tips/ Ball bearing replacement/ Oil seals/ Snowmobile operation/ Snowmobile safety/ Snowmobile code of ethics

CHAPTER TWO/ TROUBLESHOOTING

Operating requirements/ Testing electrical components/ Engine electrical system troubleshooting/ Voltage regulator/ Fuel system/ Engine/ Two-stroke pressure testing/ Power train/ Skis and steering/ Track assembly

CHAPTER THREE/ LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-ride checks/ Break-in procedure/ 10-hour inspection/ Lubrication/ Weekly or every 150 miles (240 km) maintenance/ Monthly or every 500 miles (80 km) /  Once a year or every 2,000 miles (3,200 km) / General inspection and maintenance/ Engine tune-up

CHAPTER FOUR/ ADJUSTMENTS FOR SPECIAL USE

Carburetor tuning/ High-altitude clutch tuning/ Gearing/ Suspension adjustment

CHAPTER FIVE/ ENGINE

Engine number identification/ Engine lubrication/ Service precautions/ Servicing engine in frame/ Engine removal/ Engine mounts/ Engine installation/ Engine top end/ Cylinder/ Rotax automatic variable exhaust (RAVE) (454, 583, 643 and 670 engines) / Piston, piston pin and piston rings/ Crankcase, crankshaft and rotary valve/ Rotary valve and shaft

CHAPTER SIX/ FUEL SYSTEM–CARBURETED MODELS

Air silencer/ Carburetor/ Fuel pump/ Fuel tank/ Fuel valve/ Throttle cable replacement

CHAPTER SEVEN/ FUEL SUSTEM–FUEL INJECTED MODELS

Fuel injection system components/ Testing and troubleshooting/ Component service/ Depressurizing the fuel system/ Adjustments

CHAPTER EIGHT/ EXHAUST SYSTEMS

Exhaust system repair

CHAPTER NINE/ ELECTRICAL SYSTEM

Flywheel and stator assembly (all 1990-1992 and 1993 with 583 engines) /  Flywheel and stator assembly (all 1993-on except 193 with 583 engines) / Ignition coil/ CDI box/ Voltage regulator/ Lighting system/ Meter assembly/ Pilot lamps/ Switches/ Fuel level sensor/ Oil level gauge/ Electric starting motor/ Wiring diagrams

CHAPTER TEN/ OIL INJECTION SYSTEM

System components/ Oil pump service/ Component replacement/ Oil pump

CHAPTER ELEVEN/ LIQUID COOLING SYSTEM

Thermostat/ Water pump/ Heat exchanger/ Hoses

CHAPTER TWELVE/ RECOIL STARTER

CHAPTER THIRTEEN/ DRIVE SYSTEM

Drive unit/ Drive pulley assembly/ Driven pulley/ Drive belt/ Drive pulley service/ Driven pulley service

CHAPTER FOURTEEN/ BRAKE, JACKSHAFT, CHAINCASE AND DRIVE AXLE

Drive chain and sprockets (1990-1992 without reverse) / Drive chain and sprockets (1993-1995 without reverse) / Drive chain and sprockets (1993-1995 with reverse) / Chaincase, brake and jackshaft (all with mechanical brake) / Brake pads and caliper (all with hydraulic brake) / Chaincase, brake disc and jackshaft (all with hydraulic brake) / Drive axle/ Drive axle axial play

CHAPTER FIFTEEN/ FRONT SUSPENSION AND STEERING

Skis/ Front suspension (progressive rate suspension) / Front suspension (direct shock action) / Steering assembly/ Steering adjustment

CHAPTER SIXTEEN/ TRACK AND REAR SUSPENSION

Rear suspension/ Slide shoes/ Runner protector/ Shock absorbers/ Front shackle, front swing arm and front arm/ Rear shackle and rear arm/ Rear axle/ Suspension and guide wheels/ Track

CHAPTER SEVENTEEN/ OFF-SEASON STORAGE

INDEX

WIRING DIAGRAMS

Additional information

Weight 3.07 lbs
Dimensions 10.75 × 8.25 × 0.7 in
ISBN

9780892876631

UPC

24185766384

Brand

Clymer

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