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Mercury 90hp Sport Jet 120hp Sport Jet 1993-1995 Clymer Repair Manual

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Description

This Clymer Mercury 90hp Sport Jet 120hp Sport Jet 1993 1994 1995 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1993-1995 Mercury 90-120hp Sport Jet watercrafts.

Includes general information about each model, troubleshooting, lubrication, maintenance and tune-up, engine synchronization and adjustment, fuel system, electrical and ignition systems, power head, drive system, oil injection system and complete wiring diagrams. Features 192 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Notes, cautions and warnings, Safety first, Service hints, Fasteners, Lubricants, Gasket sealant, Threadlocking compound, Serial numbers, Special tools, Mechanic’s tips, Bearing replacement, Oil seals

CHAPTER TWO, TROUBLESHOOTING

Operating requirements, Starting system, Choke circuit and solenoid test, Key (ignition) switch test, Charging system, Ignition system, Fuel system, Power head

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP

Lubrication, Storage, Anticorrosion maintenance, Engine flushing and auxiliary cooling water connection, Tune-up, Compression check, Spark plugs, Ignition system service, Starter solenoid check, Wiring harness check, Performance test

CHAPTER FOUR, ENGINE SYNCHRONIZATION AND ADJUSTMENT

Engine timing and synchronization

CHAPTER FIVE, FUEL SYSTEM

Fuel pump, Carburetors, Carburetor disassembly, reassembly and adjustment, Carburetor cleaning and inspection, Core plugs and lead shot, Reed valve assembly, Choke solenoid, Fuel recirculation system

CHAPTER SIX, IGNITION AND ELECTRICAL SYSTEMS

Battery, Component wiring, Alternator charging system, Electric starting system, Starter motor system, Ignition system

CHAPTER SEVEN, POWER HEAD

Serial numbers, Fasteners and torque specifications, Flywheel removal/installation, Power head disassembly, Piston and connecting rod assembly, Connecting rod and crankshaft

CHAPTER EIGHT, DRIVE SYSTEM

Serial numbers, Impeller selection, Shift cable adjustment, Steering cable adjustment, Main drive housing, Shim selection

CHAPTER NINE, OIL INJECTION SYSTEM

Oil injection (120 hp and late 1994-on 90 hp)

INDEX

WIRING DIAGRAMS

Additional information

Weight 1.2 lbs
Dimensions 9 × 11 × 0.25 in
ISBN

9780892876570

UPC

24185765738

Brand

Clymer