Sale!

1994-1997 Mercury Mariner 25-60 hp Outboard Boat Engine Repair Manual

$34.95 $24.78

In stock - Add To Cart Before It's Gone!

Description

This 1994 1995 1996 1997 Mercury-Mariner 25-60 hp Outboard Boat Engine Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1994-1997 Mercury-Mariner 2.5-60hp two-stroke outboard boat engines including 2.5 HP, 3.3 HP, 4 HP, 5 HP, 6 HP, 8 HP, 9.9 HP, 15 HP, 20 HP, 20 Jet, 25 HP, 30 HP, 30 Jet, 40 HP, 45 Jet, 50 HP, and 60 HP motors.

Coverage is included for Jet drive models. Includes general information on each model, tools and techniques, troubleshooting and testing, lubrication, maintenance and tune-up, synchronization and linkage adjustments, fuel system, electrical and ignition systems, power head, lower gearcase and Jet drive units, power trim and tilt systems, power steering system, oil injection system, manual rewind starter, remote control and complete wiring diagrams. Features 400 illustrated pages.
Quick Reference Data

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES

Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques

CHAPTER THREE, TROUBLESHOOTING

Safety precautions, Operating requirements, Test and repair equipment, Starting system, AC (alternating current) lighting coil, Battery charging system, Electrical accessories, Ignition system, Capacitor discharge ignition (2.5, 3.3, 4 and 5 hp), Alternator driven ignition (electronic advance [20-25 hp and 20 Jet]), Alternator drive ignition (mechanical advance [6-60 ho and 30-45 Jet]), Capacitor discharge module (CDM) ignition (30 and 40 hp [2-cylinder]), Capacitor discharge module (CDM) ignition (40-60 hp [serial No. 0G531301-on]), CDM module resistance tests (optional), Fuel system, Fuel primer and enrichment systems, Engine temperature and overheating, Engine

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP

Hour meter, Fuels and lubrications, Off-season storage, Anticorrosion maintenance, Engine submersion, Cooling system flushing, Tune-up

CHAPTER FIVE, SYNCHRONIZATION AND LINKAGE ADJUSTMENTS

Safety precautions, General information, 2.5 and 3.3 hp models, 4 and 5 hp models, 6, 8, 9.9 and 15 hp models, 20-25 hp and 20 Jet models, 30 and 40 hp (2-cylinder models), 40 hp and 30 Jet (4-cylinder models), 50-60 hp an d45 Jet (prior to serial No. 0G531301), 40, 50 and 60 hp (serial No. 0G531301-on)

CHAPTER SIX, FUEL SYSTEM

Fuel pump, Carburetors, 2.5 and 3.3 hp carburetor, 4 and 5 hp carburetor (with integral fuel pump), WMC series carburetor (with integral fuel pump [6-25 hp and 20 Jet]), WMA series carburetor (40 hp [4-cylinder] and 30 Jet models), WME series carburetor (30 and 40 hp [2- and 3-cylinder], 50-60 hp and 45 Jet), Fuel primer solenoid (6-25 hp and 20 Jet [remote control models]), Fuel primer valve (30-60 hp and 30 and 45 Jet [remote control models]), Antisiphon devices, Fuel filters, Fuel tanks (integral and portable [remote]), Fuel hose and primer bulb, Reed valve service, Fuel bleed (recirculation) system

CHAPTER SEVEN, IGNITION AND ELECTRICAL SYSTEMS

Battery, Battery charging system, Fuses, Starting systems, Ignition systems, Capacitor discharge ignition (2.5, 3.3 4 and 5 hp), Alternator driven capacitor discharge ignition (6-60 hp and 30 and 45 Jet), Capacitor discharge module (CDM) ignition, CDM ignition (30 and 40 hp [2-cylinder]), CDM ignition (40-60 hp [serial No. 0G531301-on])

CHAPTER EIGHT, POWER HEAD

Service considerations, Mercury, Mariner model identification, Power head break-in, Service recommendations, Lubricants, sealant and adhesives, Sealing surfaces, Fasteners and torque, Power head removal, installation, Power head disassembly, Power head cleaning and inspection, Power head assembly

CHAPTER NINE, LOWER GEARCASE AND JET DRIVE UNIT

Lower gearcase, Gearcase operation, Gear ratio, High-altitude operation, Service precautions, Corrosion control, Gearcase lubrication, Propeller, Trim tab adjustment, Gear housing, Water pump, Gearcase disassembly, assembly, Jet drive models, Jet pump unit maintenance, Jet pump unit service, Bearing housing, Water intake housing liner

CHAPTER TEN, POWER TRIM AND TILT SYSTEMS AND POWER STEERING SYSTEM

Trim and tilt systems, Manual tilt systems, Power trim and tilt systems, Power trim and tilt system service

CHAPTER ELEVEN, OIL INJECTION SYSTEM

Autoblend II injection system, Constant-ratio oil injection–40 hp and 30 Jet (4-cylinder), Variable-ratio oil injection (30 and 40 hp [2-cylinder]), Variable-ratio oil injection (50 and 60 hp and 45 Jet [prior to serial No. 0G531301] and 40-60 hp [serial No. 0G531301-on])

CHAPTER TWELVE, MANUAL REWIND STARTER AND REMOTE CONTROL

Manual rewind starters, Remote controls

INDEX

WIRING DIAGRAMS

Additional information

Weight 3.6 lbs
Dimensions 11.5 × 7.75 × 1.5 in
ISBN

9780892876983

UPC

24185769804