Description
This Honda GL1200 Gold Wing Repair Manual 1984-1987 Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984 Honda GL1200 Standard, 1985-1987 Honda GL1200IInterstate, 1984-1987 Honda GL1200A Aspencade, 1986 Honda GL1200SE-i Aspencade SE-I, and 1985 Honda GL1200L Limited Edition motorcycles.
1984 1985 1986 1987
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, cooling system, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 440 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Service hints, Torque specifications, Safety first, Special tips, Expendable parts, Parts replacement, Serial numbers, Tune-up and troubleshooting tools
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, Front suspension and steering, Brake problems, Electrical troubleshooting
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Pre-checks, Service intervals, Crankcase breather hose (U.S. only), Evaporation emission control (California only), Battery, Periodic lubrication, Periodic maintenance, Tune-up
CHAPTER FOUR, ENGINE
Hydraulic valve adjuster system, Servicing engine in frame, Engine removal/installation, Camshaft timing belts, Camshaft angel sensor (Limited), Camshaft and rocker arm assemblies, Hydraulic tappet, Cylinder heads, Valves and valve seats, Engine front cover, Engine rear cover (1984-1986), Engine rear cover (1987), Main oil pump, Scavenging oil pump, Pulse generator assembly, Alternator, Alternator drive shaft (1984-1985), Alternator drive shaft (1986-1987), Starter clutch assembly, Cylinder block, Primary drive chain tensioner, Piston and connecting rods, Crankshaft, Break-in procedure
CHAPTER FIVE, CLUTCH AND TRANSMISSION
Clutch, Clutch hydraulic system, Master cylinder, Slave cylinder, Bleeding the clutch system, External shift mechanism, Transmission, Primary driven gear, Output shaft, Internal shift mechanism
CHAPTER SIX, CARBURETION, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Carburetor adjustment, Secondary air cutoff valve, Secondary air supply system, Throttle cable replacement, Choke cable replacement, Fuel shutoff valve, Fuel filter, Fuel pump, Fuel tank, Crankcase breather system–U.S. only (carburetted and fuel injected models), Evaporative emission control system–California only (carbureetted and fuel injected models), Gasoline/alcohol blend test, Exhaust system
CHAPTER SEVEN, FUEL INJECTION SYSTEM
Fuel injection operation, Fuel injection precautions, Fuel injection maintenance, Fuel injection system components, Basic troubleshooting, Fuel pressure regulator, Fuel injectors, Air temperature sensor (TI), Coolant temperature sensor (TW), Fuel pump, Electronic control unit (ECU), Fuel injection and air chamber assembly, Fuel tank, Gasoline/alcohol blend test, Drivability improvement
CHAPTER EIGHT, ELECTRICAL SYSTEM
Electrical connectors, Charging system, Alternator, Voltage regulator/rectifier, Ignition system, Ignition control unit, Ignition coil, Pulse generator, Starting system, Lighting system, Switches, Electrical components, Instrument cluster LCD meters (equipped with LCD meters), On-board suspension air compressor system (so equipped), Auto leveling suspension (so equipped), Electronic travel computer (so equipped), Cruise control system (so equipped), Electrical troubleshooting, Test equipment, Basic test procedures, Troubleshooting charts and related electrical diagrams, Fuses
CHAPTER NINE, COOLING SYSTEM
Cooling system check, Radiator, Cooling fan, Thermostat, Water pump, Coolant pipes, Hoses
CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Handlebars (Aspencade SE-i and Limited), Handlebar (all other models), Steering head and stem, Steering head bearing race, Front fork, Anti-dive front suspension, Tire changing, Tire repairs
CHAPTER ELEVEN, REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Final drive unit and drive shaft, Universal joint, Swing arm, Shock absorbers
CHAPTER TWELVE, BRAKES
Brake pad replacement, Front disc brakes, Front master cylinder, Front caliper, Rear disc brake, Rear master cylinder, Rear caliper, Brake hose and line system replacement (front and rear), Front and rear brake discs, Bleeding the system, Rear brake pedal
CHAPTER THIRTEEN, FRAME AND BODY
Kickstand (sidestand), Centerstand, Footpegs, Passenger fot rest (Aspencade, Aspencade SE-i and Limited models), Seat, Hand rail (standard models), Top compartment, Rear fender, Windshield, Front fairing and mounting bracket, Saddlebag, Travel trunk, Engine guard, Body repair and painting
INDEX
WIRING DIAGRAMS
