Description
This Clymer Honda CX GL500 650 1978-1983 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Honda CX500 Standard (1978), CX500 Custom & Deluxe (1979-1982), GL500 Interstate (1981-1982), GL500 Standard (1981-1982), CX650C Custom (1983), GL650 Standard (1983), GL650 Interstate (1983) motorcycles.
1978 1979 1980 1981 1982 1983
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, frame and body, electrical system and includes wiring diagrams. Features 296 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine / Charging system / Starter / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Front suspension and steering
CHAPTER THREE / PERIODIC MAINTENANCE AND LUBRICATION
Routine / Service intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Tune-up
CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine removal and installation / Cylinder head / Valve and valve seats / Upper rocker arm assemblies / Camshaft / Camshaft chain and tensioner / Lower rocker arm assemblies / Piston and connecting rods / Alternator / Oil pump / Oil pressure relief valve / Cylinder block/crankcase / Crankshaft / Starter gears and clutch / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Shifting mechanism / Transmission / Gearshift drum and forks / Final shaft
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Crankcase breather system / Exhaust system
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator/rectifier / Ignition system / Ignition coil / Capacitor discharge system / Spark plugs / Starting system / Starter / Lighting / Fuses
CHAPTER EIGHT / COOLING SYSTEM
Checks / Radiator / Fan / Thermostat / Coolant change / Water pump
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balancing / Tire changing / Handlebar / Steering head / Front fork
CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Tire change / Final drive / Drive shaft/rear swing arm / Rear shocks
CHAPTER ELEVEN / BRAKES
Front disc brake / Rear drum brake
CHAPTER TWELVE / FRAME AND REPAINTING
SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION
INDEX
WIRING DIAGRAMS